Zoeller ZCS Operating Manual Download Page 2 | Manualshive

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Guide

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C

ONTENTS

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YMBOLS USED IN THIS MANUAL

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Main components

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Terminal ZCS ............................................................................................................................................ 4

ZCS-Command module ....................................................................................................................... 5

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Main screen .............................................................................................................................................. 6

RCV Parameters .................................................................................................................................... 10

Maintenance .......................................................................................................................................... 11

Counter .................................................................................................................................................... 12

Emptying ................................................................................................................................................. 13

Packing configuration ......................................................................................................................... 14

Lifter configuration .............................................................................................................................. 15

Video configuration............................................................................................................................. 17

Other function configuration ........................................................................................................... 18

Calibration menu .................................................................................................................................. 21

Weighing system menu ..................................................................................................................... 21

Menu documentation ......................................................................................................................... 22

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Error messages

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Summary of Contents for ZCS

Page 1: ...Operating manual Terminal ZCS...

Page 2: ...Operating 6 3 1 Main screen 6 3 2 RCV Parameters 10 3 3 Maintenance 11 3 4 Counter 12 3 5 Emptying 13 3 6 Packing configuration 14 3 7 Lifter configuration 15 3 8 Video configuration 17 3 9 Other fun...

Page 3: ...formats designed to give you a visual orientation in this manual The following five symbols are of major importance since they indicate such information or warnings which you must absolutely take acco...

Page 4: ...uide 3 FOR YOUR INFORMATION This symbol indicates helpful advice on how to use the vehicle Components This format is used to mark main components and operational controls in pictures and text passages...

Page 5: ...Main components 4 2 MAIN COMPONENTS 2 1 TERMINAL ZCS Fig 2 1 Elements of ZCS terminal Function buttons ESC USB port Knob...

Page 6: ...Main components 5 2 2 ZCS COMMAND MODULE Fig 2 2 ZCS Command module START button A1 button A2 button Restriction override button Emergency stop button...

Page 7: ...le after turning on the terminal Selection and confirming functions 1 Function can be selected by pressing function buttons or 2 By turning the knob and pressing it to confirm the choice Function stat...

Page 8: ...TV is displayed Using buttons warning lights can be switched on Button turns on working lights back and side if they are installed Pressing the button turns on or turns off the light Activating the bu...

Page 9: ...lected RCV Parameters Maintenance Counter Emptying Packing configuration Lifter configuration for small containers Lifter configuration for large containers Video configuration Other function configur...

Page 10: ...ow shows example of values Fig 3 3 Example values and explanation If body is equipped with crane terminal displays messages if crane is not in transport position Crane is not in transport position Cra...

Page 11: ...parameters and to upload and download parameters from an external drive Fig 3 5 RCV Parameters menu Button allows to search parameters by number To select the required number turn the knob until the...

Page 12: ...Operating 11 Fig 3 6 Progress bar of uploading data 3 3 MAINTENANCE The maintenance menu provides an overview of the status of the sensors Fig 3 7 Maintenance menu...

Page 13: ...s until next service inspection Greasing low hydraulic working time The counter value is increased when a low grease level is detected and there is a need for oil by any function Compaction cycles num...

Page 14: ...position Daily and total value of the counter is increased when the vehicle is stopped N on the screen and ready to work Compaction running time Daily and total value of the counter is increased when...

Page 15: ...ody was chosen control from terminal is unavailable When control from terminal was chosen buttons on the body are disabled 3 6 PACKING CONFIGURATION Packing configuration menu allows to adjust the num...

Page 16: ...Operating 15 Fig 3 10 Packing configuration menu 3 7 LIFTER CONFIGURATION Lifter configuration menu allows to set press parameters related to lifter...

Page 17: ...opped Button allows to see second page of a menu where using button it is possible to set when lifter positions to transport position Lifter moves to transport position when vehicle reaches a speed of...

Page 18: ...e released and lowers when vehicle speed drops below the set speed usually 3 km h The lifter will also raise when the R gear is active 3 8 VIDEO CONFIGURATION Video configuration menu allows to adjust...

Page 19: ...Operating 18 Fig 3 12 Video configuration menu 3 9 OTHER FUNCTION CONFIGURATION Other function configuration menu allows to set Operating mode of the lighting Fig 3 13 Lighting mode menu...

Page 20: ...red by entering the submenu for the selected lights on the tailgate on the upper side of the body under the body In the submenu you can set different light triggers and necessary conditions you can tu...

Page 21: ...he system Switching on with ignition handle heating is turned on automatically with ignition In this mode it is possible to switch on off heating manually on main screen Outside temperature mode avail...

Page 22: ...ure below shows example values Fig 3 15 Weighing system From the sample screen above you can find out that the total weight of the vehicle with waste is 18 200 kg 75 of the total permissible weight of...

Page 23: ...documentation allows to view operating manuals on terminal screen To do that choose manual from the list using buttons or Turning the knob scroll the pages of manual and pushing the knob turns on ful...

Page 24: ...in Karcher washer option Compaction mechanism is stopped option After emptying the body collection is possible again Loading status has reached the maximum value Loading status is approaching the maxi...

Page 25: ...option Low lifter position option Lifter active Transport position of the lifter option Driving restriction active reversing not possible Speed limit Drive gear Reverse gear Neutral gear Neutral gear...

Page 26: ...CV parameters Par table new version 000D RCV parameters Def table wrong size 000E RCV parameters Def table reading error 000F RCV parameters Def table writing error 0010 RCV parameters Def table new v...

Page 27: ...0042 Error initialization internal diagnosis 0043 Error with flash memory test 0044 Error initialization test memory flash 0045 Overheating of the Command Modul 0046 Error initialization SRDO module...

Page 28: ...ade press sensor discon Gnd 010F Small blade press sensor to 24V 0110 Bdy1 Left PB start cycle always activ 0111 Bdy1 Left PB stop always activ 0112 Bdy1 Left PB disengaging always activ 0113 Bdy1 Rig...

Page 29: ...2 Sensor R tailgate open always activated 0133 Sensor tailgate closed always activated 0134 Sensor tailgate closed never activated 0135 Sensor R tailgate open never activated 0136 PB open tailgate alw...

Page 30: ...activ 015F Bdy2 Right top footstep sens not activ 0160 Bdy2 Righ bott footstep sens not activ 0161 Bdy1 Left top footstep sens not activ 0162 Bdy1 Left bott footstep sens not activ 0163 Bdy1 Right top...

Page 31: ...beam1 occupied 0186 Opt Barrier Bdy2 beam2 occupied 0187 Opt Barrier Bdy2 beam3 occupied 0188 Opt Barrier Bdy2 beam4 occupied 018A Safety Barrier 1 Bdy2 wrong signal 018B Safety Barrier 2 Bdy2 wrong s...

Page 32: ...ensor calibra error 01B1 Bdy2 Left footstep signal lower limit 01B2 Bdy2 Left footstep signal upper limit 01B3 Bdy2 Left footstep inconsistent signal 01B5 Bdy2 Right footstep sensor calibr error 01B6...

Page 33: ...ing motor rotation not detected 0202 Hydraulic oil level low 0203 Oil filter clogged 0210 Lift 1 Closed syst from ground failure 0211 Lift 1 Closed syst from footstep fail 0212 Lift 1 Sensor frame clo...

Page 34: ...ted 0294 Bdy1 PB On Off rave plate always activ 0295 PB On Off damper always activated 0296 Bdy2 PB On Off rave plate always activ 0297 Left PB lower jack leg always activated 0298 Right PB lower jack...

Page 35: ...0314 Lft1 Left PB Slow Fast always activated 0315 Lft1 Test left side protect sens failed 0316 Lft1 Test left bott side protect failed 0317 Lft1 Test 4 wheels bin sensors failed 031A PB On Off receiv...

Page 36: ...sensor calibration error 0361 0371 0391 Lifter cylinder sensor under lower limit 0362 0372 0392 Lifter cylinder sensor above upper limit 0364 Bdy1 Right PB Slow Fast always activated 0365 Lft1 Test ri...

Page 37: ...t 0424 Rear left weight cell above up limit 0431 Front right weight cell filtering error 0432 Front left weight cell filtering error 0433 Rear right weight cell filtering error 0434 Rear left weight c...

Page 38: ...ctivated 0609 Lft2 Left bin hung sensor always activ 060A Lft2 Left bin detect sensor alw activ 060B Lft2 Left bin sensors bad plausibility 060C Lft2 Left side protect sensor alw activ 0614 Bdy2 Left...

Page 39: ...activ 0711 Bd3 Sensor Frame extended always activ 0712 Bd3 Sensor Damper up always activated 0713 Bd3 Sensor Damper down always activated 0714 Bd3 Sensor Frame retracted never activ 0715 Bd3 Sensor Fr...

Page 40: ...Default virtual ground module 3 1325 Warning internal error module 3 1326 Not critical internal error module 3 1327 Critical internal error Module 3 1420 No response from module 4 at starting 1421 Wro...

Page 41: ...2 No response Module 7 during running 1723 Configuration Error Module 7 1724 Default virtual ground module 7 1725 Warning internal error module 7 1726 Not critical internal error module 7 1727 Critica...

Page 42: ...le 11 at starting 1B21 Wrong Type Module 11 1B22 No response Module 11 during running 1B23 Configuration Error Module 11 1B24 Default virtual ground module 11 1B25 Warning internal error module 11 1B2...

Page 43: ...010 7141 7949 Open load short cut to 24V fuse S 7A41 7A49 Open load short cut to 24V fuse S10 7A51 Open load short cut to 24V C1_AU 7A52 Open load short cut to 24V C1_Cnt 8512 GI512 disconnected 8513...

Page 44: ...sor safety guard disconnected 8A13 Bdy2 L sensor bin detect disconnected 8A15 Bdy2 L sensor bin hung disconnected 8A18 Bdy2 Left footstep vertical disconnected 8A21 Bdy2 L PB start comp cycle disconne...

Page 45: ...start comp cycle shorted Gnd 9922 Bdy2 R PB disengaging shorted Gnd 9923 Bdy2 R PB start auto lifter shorted Gnd 9A12 Bdy2 L sensor safety guard shorted Gnd 9A13 Bdy2 L sensor bin detect shorted Gnd...

Page 46: ...r bin hung shorted 24V A917 Bdy2 Sensor rave plate closed short 24V A918 Bdy2 Right footstep vertical shorted 24V A921 Bdy2 R PB start comp cycle shorted 24V A922 Bdy2 R PB disengaging shorted 24V A92...

Page 47: ...B start auto lifter common error B626 GI626 common error B912 Bdy2 R sensor safety guard common error B913 Bdy2 R sensor bin detect common error B915 Bdy2 R sensor bin hung common error B917 Bdy2 Sens...

Page 48: ...ate of terminal layout B 20 11 2020 Added waste fraction icons C 13 07 2021 Added crane option laser sensor and handles heating D 11 08 2022 Soft version Display 11 10 28 Command Module 11 28 16 Chang...

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