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© Copyright 2010 Zoeller Co. All rights reserved.

NOTICE TO INSTALLER:  Instructions must remain with installation.

OWNER’S MANUAL

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MA-

 JOR PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY 

INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE IN STAL LA TION 

AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE 
PUMP.

This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the 
man u al, look for one of the following signal words 
and be alert to the potential for personal injury or 
property damage.
Warns of hazards that WILL cause serious personal    
injury, death or major property damage.
Warns of hazards that CAN cause serious personal 
injury, death or major property damage.
Warns of hazards that CAN cause personal injury 
or prop er ty damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE 
VERY IMPORTANT AND MUST BE FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS 

PRIOR TO PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

Table of Contents

REFER TO WARRANTY ON PAGE 2.

 EFFLUENT 

SEWAGE

 X282, 

X284

 

X292, X293, X294, X295

 X404, 

X405

 

X161, X163, X165

 

X185, X186, X188, X189

 X191

ZOELLER HAZARDOUS ENVIRONMENT PUMPS

(For Class 1, Division 1, Groups C & D Applications)

Explosion Proof Motors

Model Number: ______________  Date Code: _______________

 Simplex    

 

Duplex 

Job Name: ____________________________________________

Distributor: ____________________________________________

Date of Purchase: _________  Zoeller S/O No.: ______________

Contractor: ____________________________________________

Date of Installation: ____________________________________

System Readings During Start-up:   Voltage _____ Amps ______ 

Owner’s Information

Safety Instructions ....................................................................... 1

Limited Warranty .......................................................................... 2

Preinstallation Checklist .............................................................. 2

Electrical Data ............................................................................3-4

General Information ..................................................................5-6

Pump Dimensions ........................................................................ 7

Pump Wiring Instructions .........................................................8-9

Operation ..................................................................................... 10

General Maintenance ................................................................. 11

Service Checklist ........................................................................ 12

SECTION: 6.10.041

FM2298

0810

Supersedes

0610

Product information presented 

here re fl ects con di tions at time 

of  publication. Consult factory 

re gard ing  dis crep an cies  or 

in con sis ten cies.

MAIL TO:  P.O. BOX 16347 • Louisville, KY  40256-0347

SHIP TO:  3649 Cane Run Road  • Louisville, KY  40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624

visit our web site:

www.zoeller.com

Standard 3600 & 3615

Certifi ed to CSA Standard

C22.2 No. 145

See page 3.

Summary of Contents for X161

Page 1: ...UENT SEWAGE X282 X284 X292 X293 X294 X295 X404 X405 X161 X163 X165 X185 X186 X188 X189 X191 ZOELLER HAZARDOUS ENVIRONMENT PUMPS For Class 1 Division 1 Groups C D Applications Explosion Proof Motors Model Number ______________ Date Code _______________ Simplex Duplex Job Name ____________________________________________ Distributor ____________________________________________ Date of Purchase _____...

Page 2: ...ecured so that the pump will shut off It is recommended that rigid piping and fittings be used and the pit be 36 or larger in diameter 3 INFORMATION VENT HOLE PURPOSE It is necessary that all submersible pumps capable of handling various sizes of solid waste be of the bottom intake design to reduce clogging and seal failures If a check valve is incorporated in the installation a vent hole approx 3...

Page 3: ... 60 3 3 1 3 10 0 L 38 8 34 5 DX186 1 3450 230 1 60 13 7 9 3 45 7 H EX186 1 3450 230 1 60 13 7 9 3 45 7 H 1 29 1 05 HX186 1 3450 200 1 60 17 2 11 8 54 5 J IX186 1 3450 200 1 60 17 2 11 8 54 5 J 86 71 JX186 1 3450 200 3 60 10 3 6 0 45 2 M 2 62 2 14 FX186 1 3450 230 3 60 9 2 5 5 39 4 M 3 52 2 8 GX186 1 3450 460 3 60 4 6 2 8 19 7 M 13 9 11 3 DX188 1 3450 230 1 60 14 0 7 4 45 7 H 1 29 1 05 EX188 1 3450...

Page 4: ...7 8 10 1 54 5 J 86 71 JX294 1 3450 200 3 60 10 8 5 3 45 2 M 2 62 2 14 FX294 1 3450 230 3 60 9 5 4 5 39 4 M 3 5 2 8 GX294 1 3450 460 3 60 4 8 2 3 19 7 M 13 9 11 3 BAX294 1 3450 575 3 60 3 8 1 8 15 9 M 20 6 18 3 DX295 2 3450 230 1 60 17 1 9 1 45 7 F EX295 2 3450 230 1 60 17 1 9 1 45 7 F 1 29 1 05 HX295 2 3450 200 1 60 20 5 11 5 54 5 F IX295 2 3450 200 1 60 20 5 11 5 54 5 F 86 71 JX295 2 3450 200 3 6...

Page 5: ...ionsareincludedwiththerailsystem and basin instructions If pump is being retrofitted to an existing rail system accessory parts may be required Consult the factory and advise make and model of rail system being used 3 All electrical connections including pump to control box and power supply to control panels must comply with the National ElectricalCode andapplicablelocalcodes Installationofelectri...

Page 6: ...l Information continued PUMP PERFORMANCE CURVE MODEL X282 X284 X292 X293 X294 X295 2 SOLIDS CAPACITY 720 190 GALLONS LITERS 0 80 6 4 2 0 10 5 10 20 15 20 FLOW PER MINUTE 110 160 240 320 400 30 40 50 60 70 80 100 90 X282 560 480 640 150 130 120 140 X292 170 160 180 X284 80 14 12 10 8 TOTAL DYNAMIC HEAD 25 30 35 40 45 22 20 18 16 50 55 60 65 70 METERS FEET X293 800 X295 210 200 X294 220 75 24 010739...

Page 7: ... CHECK VALVE 6 1 16 SK1912 X160 X190 Series 1 1 4 11 1 2 NPT CHECK VALVE 22 1 4 2 NPT OR 3 NPT AVAILABLE 6 5 16 21 11 16 5 5 8 9 16 6 5 16 SK1913 SK2506 SK2507 X280 Series SK1914 6 1 2 8 3 4 21 1 2 6 1 16 4 9 16 4 9 16 22 CHECK VALVE 2 NPT OR 3 NPT AVAILABLE 1 1 4 11 1 2 NPT SK2508 X290 Series AUTOMATIC AUTOMATIC NONAUTOMATIC NONAUTOMATIC AUTOMATIC NONAUTOMATIC ...

Page 8: ...rain relief Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician EXPLOSION PROOF WIRING DIAGRAMS X160 X180 X190 X280 X290 X400 SERIES All installation of controls protection devices and wiring should be done by a qualified licensed electrician All electrical and safety codes should be followed including the most recent National Elect...

Page 9: ...9 Copyright 2010 Zoeller Co All rights reserved Pump Wiring Instructions continued 016889 016890 SINGLE PHASE AUTOMATIC MODEL X282 SINGLE PHASE AUTOMATIC MODELS X160 X290 ...

Page 10: ...Pump power cables and control floats properly installed and voltage verified Conduit connections to panel are properly sealed After installing the pump into the containment area with adequate submergence open the discharge valve fully Start the unit using manual controls If flow is appreciably less than rated performance pump may be air locked To expel trapped air jog the unit several times using ...

Page 11: ...tion and checking of electrical circuits and hardware should be performed by a qualified electrician Pump is never to be lifted by power cord Unitmustbecleanedanddisinfected insidethe pumping chamber and all exterior surfaces prior to servicing General Maintenance GENERAL SYSTEM INSPECTION Before the system is placed into operation it should be inspected by a qualified technician Wiring and ground...

Page 12: ...itor circuit impeller clogged float switch held down or defective incorrect wiring in control panel water in cap assembly Incorrect voltage impeller blocked negative head discharge lower than intake of pump Defective off float Pump runs continuously at low water level Low oil level in motor shell Air lock debris under float assembly defective switch incoming sewage exceeds capacity of pump Intake ...

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