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NOTICE TO INSTALLER: Instructions must remain with installation.

SECTION: 6.10.074

FM2834

0214

Supersedes

New

© Copyright 2014 Zoeller Co. All rights reserved.

NOTICE: VENT HOLE FOR

 

CHECK VA

LVE SEE 

#2 IN 

CAUTION SECTION 

BELOW

DATE INSTALLED:

MODEL NUMBER:

PREASSEMBLED SUMP PUMP SYSTEM WITH BATTERY BACKUP

MODEL 508 - 12V DC BATTERY BACKUP SYSTEM

WITH 115V AC POWERED SUMP PUMP

MODEL M53 or M98

INSTALLATION INSTRUCTIONS

SEE BELOW FOR

LIST OF WARNINGS

  1.  Make certain that the receptacle is within the reach of the pump’s power supply cord.  

Do not use primary pump circuit.  DO NOT USE AN EXTENSION CORD.  Extension 

cords that are too long or too light do not deliver sufficient voltage to the pump motor.  

But, more important, they could present a safety hazard if the insulation were to 

become damaged or the connection end were to fall into the sump.

  2.  Make sure the pump electrical supply circuit is equipped with fuses or circuit breakers 

of proper capacity.  A separate branch circuit is recommended, sized according to 

the “National Electrical Code” for the current shown on the pump nameplate.

  3.  Testing for ground.  As a safety measure, each electrical outlet should be checked for 

ground using an Underwriters Laboratory Listed circuit analyzer which will indicate 

if the power, neutral and ground wires are correctly connected to your outlet.  If they 

are not, call a qualified licensed electrician.

  4.  For Added Safety.  Pumping and other equipment with a 3-prong grounded plug must 

be connected to a 3-prong grounded receptacle. For added safety the receptacle 

may be protected with a ground-fault circuit interrupter.  When a pump needs to be 

connected in a watertight junction box, the plug can be removed and spliced to the 

supply cable with proper grounding.  For added safety this circuit may be protected 

by a ground-fault circuit interrupter.  The complete installation must comply with the 

National Electrical Code and all applicable local codes and ordinances.

  5.  FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP FROM ITS POWER 

SOURCE BEFORE HANDLING.  Single phase pumps are supplied with a 3-prong 

grounded plug to help protect you against the possibility of electrical shock.  DO 

NOT UNDER ANY CIRCUMSTANCES REMOVE THE GROUND PIN.  The 3-prong 

plug must be inserted into a mating 3-prong grounded receptacle.  If the installation 

does not have such a receptacle, it must be changed to the proper type, wired and 

grounded in accordance with the National Electrical Code and all applicable local 

codes and ordinances.

  6.  The tank is to be vented in accordance with local plumbing code.  Pumps must be 

installed in accordance with the National Electrical Code and all applicable local codes 

and ordinances.  Pumps are not to be installed in locations classified as hazardous 

in accordance with National Electrical Code, ANSI/NFPA 70.

  7 .  

“Risk of electrical shock”  Do not remove power supply cord and strain 
relief or connect conduit directly to the pump.

  8.  Installation and servicing of electrical circuits and hardware should be performed by 

a qualified licensed electrician.

  9.  Pump installation and servicing  should be performed by a qualified person.

 10.  Risk of electric shock - These pumps have not been investigated for use in swimming 

pool and marine areas.

 11.  According to the state of California (Prop 65), this product contains chemicals known 

to the state of California to cause cancer and birth defects or other reproductive harm.

 12.  It is the owner’s responsibility to check the battery and battery connection 

at least 

once a month

. Batteries contain acid and caution must be taken when handling.

  1.  Check to be sure your power source is capable of handling the voltage requirements 

of the motor, as indicated on the pump name plate.

  2.  Information - vent hole purpose.  It is necessary that all submersible sump, effluent, 

and sewage pumps capable of handling various sizes of solid waste be of the 

bottom intake design to reduce clogging and seal failures.  Vent hole should be 

checked periodically for clogging.  The 50 Series pumps have a vent located in 

the pump housing opposite the float, adjacent to a housing lug. Water stream 

will be visible from this hole during pump run periods.

  3.  Pump should be checked frequently for debris and/or build up which may interfere 

with the float “on” or “off” position.  Repair and service should be performed by 

Zoeller Pump Company Authorized Service Station only.

  4.  Dewatering and effluent sump pumps are not designed for use in pits handling 

raw sewage.

  5.  Maximum operating temperature must not exceed 130ºF (54ºC).
  6.  Do not operate a pump in an application where the Total Dynamic Head is less 

than the minimum Total Dynamic Head listed on the Pump Performance Curves.

  7.  For indoor use only.
  8.  DC emergency pumps are designed for handling clear water.  Do not use in septic 

tanks to pump effluent or sewage pits to pump sewage.

  9.  Repair and service of your DC backup system should be performed by an 

authorized service station.

 10.  The installation of DC automatic backup pumps requires the use of a variable level 

float switch for operation.  It is the responsibility of the installing party, to ensure 

that the float switch will not hang up on the pump apparatus or pit 

peculiarities and 

is secured so the pump will turn “on” and “off”.  It is recommended that the pit be 

18" in diameter or larger to accommodate both a primary and a DC backup pump.

NOTE:  Pumps with the “UL” mark and pumps with the “US” mark are tested to UL Standard UL778.  

CSA Certified pumps are certified to CSA Standard C22.2 No. 108.

REFER TO WARRANTy ON pAgE 2.

CAUTION

SEE BELOW FOR

LIST OF CAUTIONS

Product information presented 

here reflects conditions at time 

of  publication. Consult factory 

regarding discrepancies or 

inconsistencies.

MAIL TO:  P.O. BOX 16347 • Louisville, KY  40256-0347

SHIP TO:  3649 Cane Run Road  • Louisville, KY  40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624

visit our web site:

www.zoeller.com

®

Your Peace of Mind is Our Top Priority

 

®

508

Summary of Contents for ProPak 508 Series

Page 1: ...ly cord and strain relief or connect conduit directly to the pump 8 Installation and servicing of electrical circuits and hardware should be performed by a qualified licensed electrician 9 Pump installation and servicing should be performed by a qualified person 10 Risk of electric shock These pumps have not been investigated for use in swimming pool and marine areas 11 According to the state of C...

Page 2: ...may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state In those instances where damages are incurred as a result of an alleged pump failure the Homeowner must retain possession of the pump for investigation purposes The DC emergency pump is designed as a backup to your primary sump pump during unexpected power outages or...

Page 3: ... or dirt 4 DO be sure that the sump is large enough to allow proper clearance for the level control switch es to operate properly 5 DO Always Disconnect Pump From Power Source Before Handling DO always connect to a separately protected and properly grounded circuit DO NOT ever cut splice or damage power cord Only splice in a watertight junction box DO NOT carry or lift pump by its power cord DO NO...

Page 4: ...CH 40 PVC TEE CHECK VALVE ASM W RUBBER COUPLING AND CLAMPS NOTE CHECK VALVE SCREWS INTO PRIMARY PUMP DISCHARGE HAND TIGHTEN ONLY WEEP HOLE MUST BE VISIBLE FLOAT SWITCH DC PUMP M53 OR M98 PRIMARY PUMP TYPICAL INSTALLATION EXPLODED VIEW OF PUMP SYSTEM OUTLET PUMP PRIMARY 1 MIN IMPORTANT OFF LEVEL OF FLOAT ASSEMBLY MUST BE HIGHER THAN DC BACKUP PUMP DC PUMP INSTALLED IN LINE WITH SUBMERSIBLE PUMP BAT...

Page 5: ... located 3 or 4 ft above the sump 5 Connect the leads from the control charger to the battery terminals Positive lead to positive terminal and black neg lead to negative battery terminal Upon proper connection test alarm will sound Press alarm reset to silence This indicates proper charger to battery connection CAUTION Correct battery hook up is essential for operation of the system Use nuts suppl...

Page 6: ...ng pipe 1 150197 10 1 1 2 X 8 3 4 long pipe 1 010619 11 Fuse 30 Amp AGC 1 012353 CHECKLIST EXPLODED VIEW DC PUMP All installations must comply with all applicable electrical and plumbing codes including but not limited to National Electrical Code local regional and or state plumbing codes etc Not intended for use in hazardous locations SK2961 BATTERY BOX 12 VOLT MARINE BATTERY SUPPLIED BY USER CLA...

Page 7: ...ng impeller from rotating 6 Pump runs but pumps water intermittently a Pump is air locking Check flow of water incoming to sump If water is entering the sump at a high velocity creating a turbulent condition a mixture of air and water may cause a complete or partial air lock and reduce or stop the flow of water in the discharge pipe b Baffle the incoming stream of water to reduce turbulence Divert...

Page 8: ... GROUNDED POWER CORD LCD AC POWER SCROLL CHARGED HIGH WATER CHARGING ALARM RESET LOW BATTERY ALARM OFF ALARM CONTACTS GREEN LEAD TO FLOAT SWITCH NEGATIVE LEAD POSITIVE LEAD FIGURE 4 sk2503 FIGURE 5 sk2958 LCD DISPLAY AND KEYPAD FUNCTIONS There are two buttons on the front of the charger The scroll button is used to cycle through the information on the LCD screen The alarm reset button Can be press...

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