Zoeller 900 Series Installation Instructions Download Page 3

3

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1.    With basin installed in floor, remove cover from basin. 

2.    Remove pump with backup pump from carton.
3.    Thread all power cords through cord hole in cover and insert cords in  

  3-hole cord seal.  Place lubricant on O.D. of cord seal and insert into    

  cover.  (See Fig. 1)

 

NOTE:

 Adjust cords as necessary to eliminate interference of cords with   

  floats, switches, etc.
4.  Assemble PVC pipe reducer and 2" diameter pipe x 3" lg. by solvent  

 

  welding (PVC glue).  Assemble reducer to pump discharge, per Detail "A".

5.  Place pump/backup system in basin oriented per Fig. 2.

 

NOTE:

  Pump sits inside of stops.

6.  Assemble cover to basin making sure that discharge pipe slips into collar  

  on bottom of cover.  Attach vent and discharge pipe using 2" NPT holes in  

  cover.  Use full-size discharge pipe.
 

NOTE:

  Cover must be oriented per instructions (Fig. 3).  Basin must be in  

  accordance with applicable codes and specifications.  Pump must be level  

  and float mechanisms clear of sides of basin before starting pump.  Basin  

  must be clean and free of debris after installation.
7.  Refer to Installation Instructions FM2562 for additional details pertaining to  

  the "Pro Pak" System.

INSTALLATION INSTRUCTIONS FOR 24 X 24 SIMPLEX BASIN ASSEMBLY

26 1/2”

25 5/8

8

(REF)

28

25

(8) .25-20 X 1.25"LG HEX HEAD SCREWS/SS

TIGHTEN BOLTS APPLIED TORQUE 30-40 IN-LBS.

SOLVENT WELD REDUCER TO DISCHARGE PIPE HERE.

2"NPT VENT HOLE

2"NPT DISCHARGE HOLE

2" X 1 1/2" SCH 40

REDUCER (SLIP X SLIP)

2" SCH 40 PVC 

PIPE X 3"LG

23° APPROX.

TOP VIEW WITH COVER REMOVED

SIDEVIEW WITH BASIN CUTAWAY

TOP VIEW OF COVER

4" INLET

DISCHARGE

3 HOLE CORD SEAL

DO NOT GLUE HERE (SLIP FIT IN COVER)

SOLVENT 

  WELD

DETAIL "A"

(SCALE: 2X)

SK2915

Fig. 1

Fig. 2

Fig. 3

MUST ALIGN

SEE NOTE 5 & 6

SEE NOTE 5

SEE NOTE 4

SEE NOTE 3

Summary of Contents for 900 Series

Page 1: ...ANDLING Single phase pumps are supplied with a 3 prong grounded plug to help protect you against the possibility of electrical shock DO NOT UNDERANY CIRCUMSTANCES REMOVETHEGROUNDPIN The3 prongplugmustbeinsertedintoamating3 pronggrounded receptacle If the installation does not have such a receptacle it must be changed to the proper type wired and grounded in accordance with the National Electrical ...

Page 2: ... becomes pressurized and hot under operating conditions allow 2 hours after disconnecting before attempting service SERVICE CHECKLIST CONDITION COMMON CAUSES A Pump will not start or run Checkfuse lowvoltage overloadopen openorincorrectwiring openswitch impellerorsealboundmechanically defective capacitor or relay when used motor or wiring shorted Float assembly held down Switch defective damaged o...

Page 3: ...Use full size discharge pipe NOTE Cover must be oriented per instructions Fig 3 Basin must be in accordance with applicable codes and specifications Pump must be level and float mechanisms clear of sides of basin before starting pump Basin must be clean and free of debris after installation 7 Refer to Installation Instructions FM2562 for additional details pertaining to the Pro Pak System INSTALLA...

Page 4: ...hole in adapter by solvent welding Fig 1 9 Assemble cover to basin making sure that discharge pipes align with appropriate holes in cover See Fig 3 Attach vent using 3 NPT flange on cover Use full size discharge pipe 10 Refer to Installation Instructions FM2562 for additional details pertaining to the Pro Pak System NOTE Cover must be oriented per instructions Fig 3 Basin must be in accordance wit...

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