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© Copyright 2017 Zoeller

®

 Co. All rights reserved.

Electrical Data (continued)

Amps

Winding

Resistance

Line-to-Line

Model

RPM

Voltage

Phase

Hertz

Full Load

In Air

Shut Off

Locked Rotor

F6292

3450

230

3

60

5.2

3.5

24.0

5.7/4.6

J6292

3450

200

3

60

6.4

4.0

23.6

6.25/5.12

G6292

3450

460

3

60

2.9

1.7

12.0

22.8/18.5

BA6292

3450

575

3

60

2.4

1.7

11.3

38.0/33.0

V6292

2800

220

1

50

7.4

3.8

12.0

4.74/3.88

AK6292

2800

380

3

50

3

1.7

10.0

22.8/18.5

E6293

3450

230

1

60

10.2

6.6

20.1

3.06/2.51*

I6293

3450

200

1

60

12.0

7.5

26.8

2.11/1.72*

J6293

3450

200

3

60

8.2

5.2

31.1

3.74/3.06

F6293

3450

230

3

60

7.6

5.2

29.8

5.7/4.5

G6293

3450

460

3

60

4.0

2.6

14.9

22.6/18.2

BA6293

3450

575

3

60

3.3

2.1

10.0

38.8/34.5

V6293

2800

220

1

50

8.2

5.2

17.0

3.05/2.51

AK6293

2800

380

3

50

3.5

2.3

12.0

22.6/18.2

E6294

3450

230

1

60

13.7

9.7

45.7

1.29/1.05*

I6294

3450

200

1

60

17.8

11.6

54.5

.86/.71*

J6294

3450

200

3

60

10.8

6.2

45.2

2.62/2.14

F6294

3450

230

3

60

9.5

5.6

39.4

3.5/2.8

G6294

3450

460

3

60

4.8

2.8

19.7

13.9/11.3

BA6294

3450

575

3

60

3.8

2.2

15.9

20.6/18.3

V6294

2800

220

1

50

14.3

11.3

45.0

1.29/1.05

AK6294

2800

380

3

50

4.7

2.3

20.0

13.9/11.3

E6295

3450

230

1

60

17.1

12.0

45.7

1.29/1.05*

I6295

3450

200

1

60

20.5

14.7

54.5

.86/.71*

J6295

3450

200

3

60

14.3

8.8

45.2

2.62/2.14

F6295

3450

230

3

60

12.2

7.5

39.4

3.5/2.8

G6295

3450

460

3

60

6.1

3.8

19.7

13.9/11.3

BA6295

3450

575

3

60

4.9

3.0

15.9

20.6/18.3

E6404

1725

230

1

60

12.9

9.9

44.8

1.80/1.60*

I6404

1725

200

1

60

14.4

11.5

49.6

1.42/1.28*

J6404

1725

200

3

60

13.8

13.1

56.8

1.6/1.3

F6404

1725

230

3

60

10.5

9.7

44.6

2.3/2.0

G6404

1725

460

3

60

5.2

4.8

22.3

9.1/8.0

BA6404

1725

575

3

60

4.1

3.8

17.6

14.6/12.7

E6405

1725

230

1

60

19.0

9.3

44.8

1.80/1.60

I6405

1725

200

1

60

20.2

8.8

49.6

1.42/1.28*

J6405

1725

200

3

60

14.8

12.5

56.8

1.6/1.3

F6405

1725

230

3

60

12.2

9.7

44.6

2.3/2.0

G6405

1725

460

3

60

6.1

4.8

22.3

9.1/8.0

BA6405

1725

575

3

60

4.8

3.8

17.6

14.6/12.7

*  Line to line reading will only reflect the run winding resistance.   

   Start winding resistance can only be measured after removing the cover.

 

(1)  Pumps with power cord length less than 10 m (33') are intended for indoor use only. 

  (2)  Electrical wiring and protection must be in accordance with governing electrical codes 

and any other applicable electrical requirements. 

  (3)  Install proper Zoeller

®

 Unicheck (combination union and check valve), preferably 

just above the basin, to allow easy removal of the pump for cleaning or repair.  On 

sewage, effluent or dewatering, if high head or below cover installation is required, 

use 30-0152 on DN40 (1-1/2") and DN50 (2") pipe and 6030-0160 on DN80 (3") pipe.  

See (7) below. 

  (4)  All installations require a basin cover to prevent debris from falling into the basin and 

to prevent injury. 

  (5)  Gas-tight seals are required in all sewage installations to contain gases and odors. 

  (6)  Vent gases and odors to the atmosphere through vent pipe. 

  (7)  When a Unicheck is installed, drill a 5 mm (3/16") dia. hole in the discharge pipe even 

with the top of the pump. NOTE: THE HOLE MUST ALSO BE BELOW THE BASIN 

COVER AND CLEANED PERIODICALLY (High Head unit see Caution #3 on page 2).

  (8)  Securely tape or clamp power cord to discharge pipe, clear of the float mechanism. 

  (9)  Locate float switches as shown in sketch to left. The “off” point must be above 

motor housing and positioned 180° from the inlet. Never set "off" point below 

 

discharge on pump.

 (10)  Use full-size discharge pipe. 

 (11)  Basin must be in accordance with governing codes and specifications.

 (12)  Pump must be level and float mechanism(s) clear of sides of basin before starting pump.     

 (13)  Basin must be clean and free of debris after installation.

 (14)  Shut Off Valve to be installed according to any and all codes.

NOTE:  See ZM1342 and ZM1536  for Panels, Alarms, Junction Boxes and Floats.

 TYPICAL INSTALLATION USING DUPLEX CONTROL PANEL

SK484

GATE VALVE

FLOAT SUPPORT FABRICATED

FROM PVC OR S.S. PIPE

DN50 (2") OR DN80 (3") 
DISCHARGE PIPE
ALARM LEVEL

(BOTH PUMPS ACTIVATED)

ON LEVEL

ZOELLER VARIABLE LEVEL

CONTROL SWITCH

OFF LEVEL

ZOELLER NONAUTOMATIC

SEWAGE PUMP

BASIN

INLET HUB

4" (102 mm) 

OF GRAVEL

3/16” (5 mm)
VENT HOLE

TOGGLE SWITCHES

INDICATOR LAMPS

CONTROL PANEL

ELECTRICAL ALTERNATOR 

ALARM LIGHT

sk484

Summary of Contents for 6161

Page 1: ... 6161 6163 6165 6185 6186 6188 6189 Commercial Duty Pumps Model Number ______________ Date Code _______________ Simplex Duplex Job Name ____________________________________________ Distributor ____________________________________________ Date of Purchase _________ Zoeller S O No ______________ Contractor ____________________________________________ Date of Installation ____________________________...

Page 2: ... could present a safety hazard if the insulation were to become damaged or the connection end were to fall into a damp or wet area 3 Makesurethepump selectricalsupplycircuitisequippedwithfusesorcircuitbreakers of proper capacity A separate branch circuit is recommended sized according to the governing electrical codes for the current shown on the pump name plate The pump shall be supplied through ...

Page 3: ... V6185 2800 220 1 50 10 3 9 20 0 3 06 2 51 AK6185 2800 380 3 50 4 1 1 9 17 0 13 9 11 3 E6186 3450 230 1 60 13 7 9 3 45 7 1 29 1 05 I6186 3450 200 1 60 17 2 11 8 54 5 86 71 J6186 3450 200 3 60 10 3 6 0 45 2 2 62 2 14 F186 3450 230 3 60 9 2 5 5 39 4 3 52 2 8 G6186 3450 460 3 60 4 6 2 8 19 7 13 9 11 3 E6188 3450 230 1 60 14 0 7 4 45 7 1 29 1 05 I6188 3450 200 1 60 16 8 9 8 54 5 86 71 J6188 3450 200 3...

Page 4: ... winding resistance Start winding resistance can only be measured after removing the cover 1 Pumps with power cord length less than 10 m 33 are intended for indoor use only 2 Electrical wiring and protection must be in accordance with governing electrical codes and any other applicable electrical requirements 3 Install proper Zoeller Unicheck combination union and check valve preferably just above...

Page 5: ...ne moisture sensor hookup per pump one moisture sensor lead from the pump should be hooked to the moisture sensor lead in the panel the other moisture sensor lead from the pump should be hooked to ground to complete the circuit 6 Moisture sensor circuit can be checked for continuity complete circuit with a Volt OHM Meter Set the VOM to read resistance and connect the VOM leads to the sensor cord b...

Page 6: ...ANDLING To automatically operate a nonautomatic three phase pump acontrolpanelisrequired Followtheinstructions provided with the panel to wire the system Before installing a pump check the pump rotation to ensurethatwiringhasbeenconnectedproperlytopower source andthatthegreenleadofpowercord seewiring diagram is connected to a valid ground Momentarily energizethepump observingthedirectionsofkickbac...

Page 7: ...perly sealed Thermal overload adjustments made in the panel After installing the pump into the containment area with adequate submergence open the discharge valve fully Start the unit using manual controls If flow is appreciably less than rated performance pump may be air locked To expel trapped air jog the unit several times using the manual controls Haveaqualifiedelectriciantakevoltageandcurrent...

Page 8: ...any or a qualified licensed electrician to disconnect electrical service prior to pump removal Pumpcontainsoilwhichbecomespressurizedandhotwhenoperating Allow2 1 2hoursafterdisconnectingbeforeattemptingservice MAILTO P O BOX 16347 Louisville KY 40256 0347 USA SHIPTO 3649 Cane Run Road Louisville KY 40211 1961 USA 1 502 778 2731 FAX 1 502 774 3624 visit our web site zoellerengineered com DECLARATIO...

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