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© Copyright 2014 Zoeller

®

 Co. All rights reserved.

5

INSPECTION AND STORAGE

When unpacking the unit, inspect carefully for any 

damage that may have occurred during shipment.  If 

the unit is received sometime before it can be used, 

it should be inspected, recrated and stored in a dry 

location.

LOCATION

IMPORTANT:  In installations where property damage 

might result from an inoperative or leaking pump due 

to power outages, discharge line blockage or any other 

reason, a back-up system (s) and/or warning system(s) 

should be used. Install a gate valve and union in the 

suction and discharge lines.  For removal of the pump 

for service, close the gate valve and disconnect the 

union.
1. Locate pump as close to the fluid source as 

possible.

2. Place unit where the motor electrical components 

and piping are protected from the weather and 

extremes of heat, humidity and below freezing 

temperatures.

3. Mount unit in a dry location that is easily accessible 

for inspection and maintenance.  If a dry location is 

not available, mount it on a foundation well above 

the wet floor.

4. Allow ample clearance around unit for free air 

circulation.

5. Pumps incorporate a discharge port on the pump 

casing that can be adjusted in 90° increments.  

If necessary, adjust the discharge port to 

accommodate the specific application.  Pump 

performance will not be affected by the position of 

the discharge port.

SUCTION LIMITATIONS

1. Units are not self-priming.  Normally after being 

primed the total suction lift of the pump is 25 

feet.  Suction lift varies depending upon elevation 

(altitude) and water temperature.  See Practical 

Suction Lift chart.

2. Where liquids at or near their boiling points are 

being handled, the supply must be located above 

the suction, so that the available NPSH will be 

greater than that required by the unit.

PIPING

1. Use galvanized piping, rigid plastic or other suitable 

pipe that will not collapse under suction or rupture 

due to pressure.

2. The diameter of the suction and discharge pipe 

should be no smaller than the corresponding 

tappings of the pump (see Figure 1).  If long runs are 

encountered larger pipe should be used.  Smaller 

pipe will reduce the capacity of the pump.

3. All joints and connections should have Teflon tape or 

pipe sealing compound (male threads only) applied 

and drawn up tightly.

The entire system must be air and water tight for 

efficient operation.

PUMP INSTALLATION

Refer to Figures 2, 3 and 4 for typical installations.  

Both the suction and discharge pipe should be 

supported at a point near the pump to avoid strains 

being placed on the pump.

(

)  Shut-off. To convert to feet of head, multiply by 2.31.

)  Do not exceed the maximum case pressure and maximum liquid temperature rating of the pump.

(* )  Operation of pump in this range may result in reduced pump life and/or motor damage.

Pump Performance 

Chart C

   

 

 

 GPM at Total Pressure in PSI  

Max 

 

Max 

 

Max

 

 

 

 

     Pressure  Pressure  Liquid

 Model  HP  Stage  15 20 25 30 40 

PSI 

PSI  Temperature

  300 

1/3 

41 30 10  --  -- 

27 

100 

200°F

 301 

1/2 

48  40  27  --  -- 

30 

100 

200°F

 302 

3/4 

62 58 46 31  -- 

33 

100 

200°F

 303 

70 66 58 48  -- 

40 

100 

200°F

 304 

1-1/2 

*  75  70  61  36 

44 

100 

200°F

 305 

*  *  79  77  57 

45 

100 

200°F

Practical Suction Lifts at Various Elevations and 

Water Temperatures in Degrees Fahrenheit

Altitude  60º  80º  100º 120º 140º 160º 180º 200º

Sea 

Level -22 -21 -20 -18 -15 -10 -4  +5 

2000 

-20 -19 -18 -16 -12 -7  -1  +8 

4000 

-17 -16 -15 -13 -10 -4  +2  +12 

6000 

-15 -14 -13 -11 -7  -2  +6  +16 

8000 

-13 -12 -10 -8  -4  +2  +9  — 

10000  -10 -9 -8 -6 -2 +4 +13 

This table gives the maximum permissible suction lift or the 

minimum head permitted on the suction side of a pump at 

various altitudes and liquid temperatures.  A minus sign before 

a number indicates suction lift.  A plus sign before a number 

indicates minimum head.  These figures are to be used as a 

guide.

Summary of Contents for 300 Series

Page 1: ...ght lock it in the open position and tag it to prevent unexpected application of power Failure to do so could result in fatal electrical shock 7 Unit must be securely and adequately electrically grounded This can be accomplished by wiring the unit to a ground metal clad raceway system or by using a separate ground wire connected to the bare metal of the motor frame or other suitable means 8 Do not...

Page 2: ...assume for us any other liability in connection with our products Contact Zoeller Pump Company 3649 Cane Run Road Louisville Kentucky 40211 1961 Attention CustomerServiceDepartmenttoobtainanyneededrepair or replacement of part s or additional information pertaining to our warranty ZOELLER PUMP COMPANY EXPRESSLY DISCLAIMS LIABILITY FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES OR BREACH OF EXPRES...

Page 3: ...3 7 8 2 4 4 5 8 3 11 16 4 13 16 9 3 16 2 1 8 8 1 4 8 1 8 15 5 8 3 7 8 Figure 1 300 Series Single Stage Booster Pump IL0396 H A C J E D F K B G 1 1 4 Discharge 1 1 2 Suction Motor Data Chart B HP PH VOLTS HZ RPM MOTOR VOLTAGE FACTORY CONNECT SERVICE FACTOR MOTOR AMPS SINGLE PHASE LOCKED ROTOR AMPS SINGLE PHASE KVA 115V 230v 115V 230v 1 3 1 115 230 60 3450 115V 8 6 4 3 26 0 13 0 K 1 2 1 115 230 60 3...

Page 4: ...Open Pressure Tank Pressure Switch Main Power Box Fuse Box or Switch Union Pressure Switch Drain Pressure Gauge Pressure Relief Valve Typical Installations Install a pressure relief valve on any installation where pump pressure can exceed the pressure tank s maximum working pressure or on systems where the discharge line can be shut off or obstructed Extreme over pressure can result in personal in...

Page 5: ...an that required by the unit PIPING 1 Use galvanized piping rigid plastic or other suitable pipe that will not collapse under suction or rupture due to pressure 2 The diameter of the suction and discharge pipe should be no smaller than the corresponding tappings of the pump see Figure 1 If long runs are encountered larger pipe should be used Smaller pipe will reduce the capacity of the pump 3 All ...

Page 6: ...perty damage IL0415 Pressure Gauge Rigid Foundation Priming Plug Level Pipe Support Discharge Suction Pipe Installed with Gradual Rise to Pump Inlet Figure 4 ELECTRICAL Ground motor before connecting to electrical power supply Connect the motor frame to equipment grounding conductor by using green screw Do not connect green ground wire to any of the motor leads Do not ground to a gas supply line T...

Page 7: ...g can be accomplished by any of the following methods 2 When the liquid supply level is above the center line of the pump it is primed by opening the suction and discharge valves The inflowing liquid will displace the air and fill the suction line pump casing and discharge line up to the level of supply 3 Where the pump is operating with suction lift and the suction line is equipped with a foot va...

Page 8: ...Bent impeller shaft 6 Replace Pump will not start or run 1 Improperly wired 1 Refer to wiring diagram 2 Blown fuse or open circuit breaker 2 Replace fuse or close circuit breaker 3 Loose or broken wiring 3 Tighten connections and replace broken wiring 4 Impeller clogged 4 Clean 5 Motor shorted out 5 Replace Pumps leaks at shaft 1 Worn mechanical seal 1 Replace 2 Bent impeller shaft 2 Replace Place...

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