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*MINIMUM DISTANCE 50 mm (2") BETWEEN PUMPS

EXTRA PROTECTION SYSTEMS

  TWO-PUMP SYSTEM

  The extra protection two-pump system is an economical solution to the costly duplex 

alternating pump system and it's easy to install.

  The extra protection two-pump systems consists of:

  a. 
  b.  one alarm system
  c.  two unicheck valves as required

  ADVANTAGES

  1)  The two pump system offers high pump performance without the high price.  It is 

economical and easy to install.

  2)  Delivers more dependability than a single pump system and greatly reduces the risk of 

costly and time-consuming problems.

  3)  Affords greater satisfaction and peace of mind to all concerned by providing state of the 

art protection for costly and expensive surroundings.

  4)  Ability to change lead and lag positions by changing pump plug connection.

PUMP 1 ON

PUMP 1 OFF

PUMP 2 ON

PUMP 2 OFF

ALARM ON

 VARIABLE LEVEL FLOAT SWITCH

(ALARM)

PUMP 1

PUMP 2

ALARM

P/N 10-1494 ILLUSTRATED

PEA GRAVEL

SK878

 FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP FROM ITS POWER SOURCE BEFORE HANDLING

.  For single 

phase pumps supplied with a grounded plug, 

DO NOT, UNDER ANY CIRCUMSTANCES, REMOVE THE GROUND PIN.

  The plug 

must 

 be inserted 

into a mating grounded receptacle. 

If

 the installation does not have such a receptacle, it must be changed to the proper type, wired and grounded 

in accordance with all applicable local codes and ordinances.  
All three phase pumps require motor starting devices with motor overload protection.  Three phase pumps

 must

 be installed in accordance with all applicable 

local codes and ordinances. Pumps are not to be installed in lo

  Risk of electrical shock.  

Do not remove power supply cord and strain relief or connect conduit directly to the pump.

PUMP WIRING INSTRUCTIONS

Single Phase Installation

To operate a non-automatic pump automatically, a control panel or 20 amp 

control switch (P/N 10-0748) must be added to the power circuit. Follow 

Three Phase Installation

Three phase pumps are nonautomatic. To operate automatically, a control panel 

is required. Follow the instructions provided with the panel to wire the system.

Before installing a pump, check the pump rotation to insure that wiring has been 

connected properly to power source, and that the green lead of power cord, is 

connected to a valid ground, momentarily energize the pump, observing the 

directions of kick back due to starting torque. Rotation is correct if kick back 

is in the opposite direction of rotation arrow on the pump casing. If rotation 

is not correct, switching of any two power leads other than ground, should 

provide the proper rotation.

For automatic three phase pumps see automatic 3 phase wiring diagram 

located to the far right. 

NONAUTOMATIC

3 PHASE

AUTOMATIC

3 PHASE

MOTOR

(3)

BLUE

RED

BLACK

GREEN

L1

L2

(1)

(2)

YELLOW

L3

WHITE

RED

013071

006848

- 11 - 

© Copyright 2019 Zoeller Co. All rights reserved.

Summary of Contents for 222

Page 1: ...ven supervision or instruction concerning use of the appliance by a person responsible for their safety 8 Risk of electrical shock Do not remove power supply cord and strain relief or connect conduit...

Page 2: ...onsult the factory Do not attempt to service or otherwise disassemble pump Service must be performed by an authorized Zoeller Company representative SERVICE CHECKLIST EASY DO S DON T S FOR INSTALLING...

Page 3: ...2 Cover screw set x16 2 BSPT slip DN50 Union Check valve Inlet hub Strip x2 Cord seal Coupling 2 turnDN50 2 BSPT slip x2 2 NPT slip x2 or 3 Copyright 2019 Zoeller Co All rights reserved Length 170 mm...

Page 4: ...am will be visible from this hole during pump run periods mechanism s Use full size discharge pipe Basin must be in accordance with applicable codes and before starting pump Basin must be clean and fr...

Page 5: ...2 Pipe 2 Pipe Union Pipe 600 mm 23 19 32 cut off 4 inlet before installing the inlet hub Length 90 mm 3 1 2 Coupling Length 200 mm 7 7 8 For reference only 15 20mm 2 Pipe 2 BSPT slip 2 NPT slip or 1...

Page 6: ...6 Copyright 2019 Zoeller Co All rights reserved RECOMMENDED INSTALLATION FOR ALL APPLICATIONS NOTE Vent piping of individual fixtures is not shown in diagrams...

Page 7: ...uld result in serious injury or death Replace product immediately if switch cable becomes damaged or severed Keep these instructions with warranty after installation This product must be installed in...

Page 8: ...n level and pumping range as shown in Figure A Pumping range can be adjusted by moving the float stop up or down the rod 2 Insert hose clamp through slots in mounting bracket as shown in Figure B 3 Po...

Page 9: ...DATA PIPE SEAL INSTALLATION 180mm 610mm 24 610mm 24 1 Install Pipe Seal 2 Install Pipe 3 1 The center of the inlet pipe should be higher than 18cm from the ground 2 Ensure flow from Inlet pipe does n...

Page 10: ...E BELOW THE BASIN COVER AND CLEANED PERIODICALLY High Head unit see 4 under Caution on front page Water stream will be visible from this hole when pump is operating 5 mechanism s 6 Use full size disch...

Page 11: ...in accordance with all applicable local codes and ordinances All three phase pumps require motor starting devices with motor overload protection Three phase pumps must be installed in accordance with...

Page 12: ...l equipment designed for use within certain voltage limits 2014 35 EU Standards used EN60335 1 2012 A11 2014 and EN60335 2 41 2003 A1 2004 A2 2010 MAIL TO P O BOX 16347 Louisville KY 40256 0347 USA SH...

Page 13: ...50 Hz zoellerpumps com Visit our web site 1 2 3 13 2019 Zoeller 1 8 5 7 130 54 104 2 3 4 6 5 2 11 8 7 10 5 mm 6 9 1 2 3 4 2 5 9 422 37 mm 200 50 mm 40 11 10 222 271 422 807 2702...

Page 14: ...1 4 2 3 5 6 8 9 7 10 11 4 12 13 3 14 14 1 5 5 1 2 3 4 A D Zoeller F G E B C 2019 Zoeller...

Page 15: ...610x610mm 2 1 1 4 2 1 1 4 1 1 4 2 DN50 2 x16 DN50 BSPT NPT BSPT 2 DN50 90 mm 170 mm 200 mm 375 mm x2 15 2019 Zoeller DN40 DN50 DN80...

Page 16: ...16 2019 Zoeller 5 mm 180 1 2 3 4 6 7 8 9 10 11 12 13 14 5 1 2 5mm 610x610mm 4 3 13 12 5 14 4 6 7 9...

Page 17: ...17 2019 Zoeller 3 610x610 mm 4 2 2 2 1 1 4 1 1 4 2 1 1 4 BSPT NPT BSPT NPT BSPT NPT 2 600 mm 90 mm 200 mm or 15 20mm DN50 DN50 DN100...

Page 18: ...18 2019 Zoeller...

Page 19: ...19 EA0095 U S Patent No 5 155 311 Canadian Patent No 2 060 748 20 170 mm 52 C 125 F 2019 Zoeller...

Page 20: ...20 A 2019 Zoeller 1 2 3 4 5 140mm min B C A B A...

Page 21: ...1 18cm 2 3 1 21 Copyright 2019 Zoeller Co All rights reserved 610x610 mm 180mm 610mm 24 610mm 24 1 2 3 1...

Page 22: ...2019 Zoeller 10 30 0164 50 mm 1 1 2 30 0152 63 mm 2 30 0160 90 mm 3 5 mm 4 180 10 2421 FM1597 FM0531 FM0732 FM1420 457mmX610 mm 100 mm 100 mm AC U F 3 3 3 3 1 2 3 13 8 7 11 5 4 12 12 9 10 6 1 2 3 7 9...

Page 23: ...SK1217 SK1218 23 2019 Zoeller FM0526 PVC 10 1457 3 3 L1 L2 1 2 L3 013071 006848 20 P N 10 0748...

Page 24: ...ive 2006 42 EC Standards used EN 809 1998 A1 2009 Electrical equipment designed for use within certain voltage limits 2014 35 EU Standards used EN60335 1 2012 A11 2014 and EN60335 2 41 2003 A1 2004 A2...

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