Zodiac eXO Series Installation Manual Download

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eXO

(all models)

H0642500_REV

INSTALLATION MANUAL

FOR YOUR SAFETY - This product must be installed and serviced by a licensed electrician in

accordance with SANS 10142-1 and local applicable regulations. Before installing this product, read

and follow all warning notices and instructions that accompany this product. Failure to follow warning

notices and instructions may result in property damage, personal injury, or death. Improper installation

and/or operation will void the warranty.
Improper installation and/or operation can create unwanted electrical hazard which can cause serious

injury, property damage, or death.

WARNING

Summary of Contents for eXO Series

Page 1: ...talling this product read and follow all warning notices and instructions that accompany this product Failure to follow warning notices and instructions may result in property damage personal injury o...

Page 2: ...le on the Controller 11 5 1 Install the POD Kit 11 5 2 Drill the Pipe 11 5 3 Install the POD 11 5 4 Install the POD Cap 12 5 5 Install and Calibrate the Sensor 12 5 6 Install the pH Down Intake and In...

Page 3: ...es have a high potential for causing fetal damage during the early months of pregnancy pregnant or possibly pregnant women should limit spa water temperatures to 38 C Before entering a spa or hot tub...

Page 4: ...lectric appliance such as a light telephone radio or television within 3 5 metres of a spa or hot tub The use of alcohol drugs or medication can greatly increase the risk of fatal hyperthermia in hot...

Page 5: ...AC 50 Hz Electric power 200 W Protection index IP43 Flow through the cell 5m3 ph 18m3 ph Max pressure in the cell 2 75 bar Operating water temperature 10 C 40 C Table 3 Salt Chlorinator System Specifi...

Page 6: ...n Power Drill 7 mm Drill Bit Hammer Drill Bit only necessary to drill into brick or concrete Pencil or Marking Pen Flat Head Screwdriver Pozidiv Screwdriver Small Flathead or Slotted Screwdriver 2 4 2...

Page 7: ...NOT OVERTIGHTEN 8 Double check cell orientation The cell inlet is closest to the cell electrical lead Figure 3 Plumbing Cell Only pH Minus CAUTION Never store acid directly underneath any equipment a...

Page 8: ...the sensor body 3 Secure the sensor and o ring with the screw clamp provided DO NOT OVERTIGHTEN Figure 7 Install Temperature Sensor 4 3 Electrical Connections WARNING FOR YOUR SAFETY This product must...

Page 9: ...nection of the pH sensing PCBA PUMP Input Connection of the pH pump for pH Link module CELL Output 1 Connection of the electrolysis cell UI Output Connection of the user interface TEMP Input 3 Connect...

Page 10: ...PUMP CELL UI TEMP FLOW MAINS PUMP 230V iAL RS485 VSP RS485 COVER SLAVE AUX 2 12 24V AUX 230V L N N L H0632100 Rev A CABLE IDENTIFICATION TNG EU SENS PUMP CELL UI TEMP FLOW MAINS PUMP 230V iAL RS485 V...

Page 11: ...pH down injection pipe 5 1 Install the POD Kit 1 Make sure power to the controller is OFF 2 For optimal performance the POD must be installed On a 30 cm length of rigid 50 mm or 63 mm PVC pipe As far...

Page 12: ...tool until snug Do not overtighten 5 5 Install and Calibrate the Sensor 1 Install the sensor holder into the correct port on the POD cap Sensor Holder Cap Plug Figure 16 Sensor Holder Installation 2...

Page 13: ...ve on the POD 3 Remove the threaded cap from the pump outlet right 4 Thread tubing through the hole in the cap connect the tubing to the nipple on the module and reattach the threaded cap NOTE For a b...

Page 14: ...cid is a hazardous chemical that may cause burns lesions and irritations Handle with extreme care using protective equipment gloves goggles coveralls Refer to the substance SDS sheet for more informat...

Page 15: ...so dium carbonate Add sodium bicarbonate Add calcium chloride Add cyanuric acid Add salt or minerals To Decrease Add muriatic acid Add muriatic acid or dry acid Partially drain and refill pool Partia...

Page 16: ...Power 1 Press to enter Standby mode 2 Press again to start chlorination and filtration 3 Press and hold for 3 seconds to turn the controller off 7 2 2 Language 1 Press 2 Use to select Language then pr...

Page 17: ...atically be activated when the cover is closed The Cover mode message and the output percentage are displayed on the screen 23 04 ON COVER MODE 10 Cover mode will stop as soon as the cover is complete...

Page 18: ...L GRN On the Pump 4 Ensure the pump DIP switches are in the correct position as follows 1 up 2 up 3 down 4 down 5 up 5 Press 6 Use to select Filter Pump then press 7 Use to select Variable Speed then...

Page 19: ...ator 8 2 1 Assign Lights 1 Press 2 Use to select Aux Light then press 3 Use to select Assign Lights then press 4 Use to select Aux 2 then press 5 Use to select Yes then press 6 Use to select White Lig...

Page 20: ...he pH sensor into the pH 7 buffer solution 9 Press while Start is selected 10 Press while Go to Step 2 is selected 11 Rinse the pH sensor with tap water 12 Insert the pH sensor into the pH 4 buffer so...

Page 21: ...The pH dosing pump can be directly activated directly in order to perform a five minute operating test WARNING Hydrochloric acid is a hazardous chemical that may cause burns lesions and irritations Ha...

Page 22: ...Reset Timers then press The selected timers will be reset to 00 00 8 6 2 Operation With an External Timer In order for the controller to operate with an external timer All controller programs must be...

Page 23: ...Use to select Programming then press 3 Use to select SWC then press 4 Use to select SWC Timer 1 or SWC Timer 2 then press 5 Use to select the hour for the SWC on time then press 6 Use to select the mi...

Page 24: ...connection point in the low voltage raceway see Table 5 and Figure 10 for wiring details Boost and Low modes will remain operational from the controller However SWC programs will be deactivated Chlori...

Page 25: ...10 Winterizing The chlorinator has a protective system which will limit sanitizer production during unfavorable operating conditions such as cold water or lack of salt Active winterizing leaves the f...

Page 26: ...l back down in order to protect the electric circuits If the box is installed outdoors protect it from direct sunlight Chlorination will automatically resume once the temperature has fallen back down...

Page 27: ...Page 27 eXO Installation Manual NOTES...

Page 28: ...A S U used under license All trademarks referenced herein are the property of their respective owners 2018 Zodiac Pool Systems Inc H0642500 REV A Zodiac Pool Care South Africa Pty Ltd P O Box 79 Bergv...

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