Zodiac Pool Systems Polaris 9300 Series Manual Download Page 6 | Manualshive

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Notes:
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Components

Mobile
Storage
Caddy

Power Pack
with 8’ 120 volt Cord

Floating Low
Voltage Cable

9300/9300xi
Cleaner

Wireless
Remote Control
(9300xi only)

COMPONENTS

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Summary of Contents for Polaris 9300 Series

Page 1: ...9300 Sport 9300xi Sport Polaris 9300 Series Robotic Cleaner ...

Page 2: ...___________________________ ext _________ Sales Representatives________________________________________ ext _________ __________________________________________________________ ext _________ Service Manager_____________________________________________ext _________ __________________________________________________________ ext _________ ...

Page 3: ...3 Table of Contents FEATURES and BENEFITS 4 5 COMPONENTS 6 INSTALLATION 7 OPERATION 8 9 MAINTENANCE 10 13 DISASSEMBLY 14 20 ASSEMBLY 21 26 TROUBLESHOOTING 27 31 TABLE OF CONTENTS ...

Page 4: ...r canister Never touch pool debris again Retail ready packaging Powder coated alloy caddy is included 60 Cord on the 9300 70 Cord on the 9300xi Interchangeable Adjustable cleaning cycles FEATURES and BENFITS 9300 Sport Robotic New for 2011 New Wheel design New filter canister color New 60 micron and 200 micron filter canister Sold Separately ...

Page 5: ...nced brush design provides more aggressive scrubbing FEATURES and BENEFITS Notes _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ ...

Page 6: ...____________________________________________________________ _____________________________________________________________________ Components Mobile Storage Caddy Power Pack with 8 120 volt Cord Floating Low Voltage Cable 9300 9300xi Cleaner Wireless Remote Control 9300xi only COMPONENTS ...

Page 7: ... of the pool Do Not Throw the cleaner into the pool 6 Spread the floating cord around the pool evenly to prevent coiling or kinking Installation 1 Assemble the caddy 2 Attach the Power Pack to the caddy 3 Connect 8 Cord to a GFCI Outlet Keep the Power Pack 5 from the edge of the pool Do Not Use an Extension Cord 4 Connect the Floating Cable to the Power Pack snugly INSTALLATION ...

Page 8: ...ed up to a time clock or relay from a control system This will allow the cleaner to automatically start when power is supplied to the power pack 1 Decide which cycle you would like to run Note This feature will run for 2 5 hours in both Cycle I and Cycle II Cycle I will concentrate on the floor of the pool while Cycle II will go over the whole pool including the walls 2 Hold the timer button and t...

Page 9: ... remote at the power pack and press the direction of choice on the remote Continue holding the button down until the cleaner has completed the movement you want While the remote buttons are pressed the two lights on either side of the timer button will blink 3 The cleaner will resume its cycle after 45 seconds if the remote is not used Notes The Wireless Remote for 9300xi is always enabled for use...

Page 10: ...reakdowns for 9300 and 9300xi before replacing any part Maintenance Removing and cleaning the Canister 1 Press button to open cover 2 Lift out Filter Canister Notes _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ MAINTENANCE ...

Page 11: ...rate Filter Canister empty and gently rinse with water and replace Maintenance Replacing worn Brushes 1 Locate the seam of the brush and separate the tab from the slot 2 Slide the new brush onto the roller and insert the tab into the slot 3 Trim excess material off of the tab 9300 Brushes 9300xi Brushes MAINTENANCE ...

Page 12: ...______________________________________________ MAINTENANCE Maintenance Replacing worn Tires 1 Pull off worn tire 2 Stretch the new tire onto the wheel insuring that the outside edge faces you 3 Make sure the lip of the tire completely overlaps the rim of the wheel Tire should overlap wheel like this Tire not properly installed New 2011 tire design for the 9300 and 9300xi ...

Page 13: ...ove the screw from the flow outlet screen 2 Pinch the sides of the screen and lift off Maintenance Cleaning Debris from the propeller 3 Lift off the locking tab of the flow and slide it out of the cleaner 4 Pull the propeller off of the motor shaft 5 Remove any debris ...

Page 14: ...llet Phillips head screw driver Disassembly Removing the Filter Canister Cover and Propeller 1 Open cover 2 Remove canister 3 Grasp cover at the top and quickly pull backward to release hinges and snap off cover 4 Remove propeller As shown in maintenance 1 3 2 Notes _____________________________________________________________________ _______________________________________________________________...

Page 15: ...n 2 Remove 4 screws 3 Lift out motor block DISASSEMBLY Notes _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ ...

Page 16: ...r block and disconnect the plug 2 Remove and save the o ring Disassembly Removing the Floating Cable from the Cleaner Housing 3 Remove the 2 drive gears and clean or replace as needed 4 Remove both brushes As shown in maintenance 5 Remove 2 handle screws and 4 housing screws Motor Block 2 Handle Screws Housing Screws DISASSEMBLY ...

Page 17: ...ng 7 Remove screw holding the cable tie to the housing and lift the cable out Notes _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ DISASSEMBLY ...

Page 18: ...nto the housing Locking Lever 1 Insert the Allen Wrench into the access hole at each wheel and press down firmly on the locking lever 2 Strike the inner edge of the wheel with a mallet to release the wheel 3 Pull the wheel off the housing Disassembly Removing the Wheels Tools Needed 1 Rubber Mallet Or Equivalent 1 5 32 T Handle Allen Wrench Or Equivalent DISASSEMBLY ...

Page 19: ...rs off Disassembly Removing the Rollers and Roller Bushings 2 Remove the single screw holding the brush separator to the housing 3 Lift both rollers and brush separator out 4 Separate the rollers bushings and clean or replace as needed Disassembly Removing the Rollers and Roller Bushings DISASSEMBLY ...

Page 20: ..._________________________ _____________________________________________________________________ 1 Remove the screw in the small transmission gear while holding the large gear 2 Lift the large gear out of the housing 3 Remove the bushing from the large gear Disassembly Removing the Large Transmission Gears 1 3 2 DISASSEMBLY ...

Page 21: ...bly Replacing Large Transmission Gears 1 Replace the bushing onto the large gear with the small tabs out 2 Slide the large gear into the housing 3 Screw in the small transmission gear screw while holding the large gear ASSEMBLY Notes _____________________________________________________________________ _____________________________________________________________________ __________________________...

Page 22: ...nsmission gear through the housing into the rollers 5 Holding the small roller transmission gear screw the gear to the rollers Assembly Replacing the Wheels Align keys into grooves on housing Grooves in Housing IMPORTANT Insure that the 3 keys of the bushing are aligned with the 3 grooves in the housing If the wheel is replaced without aligning the keys the wheel can not be removed in the future P...

Page 23: ... with plug cable ties and cable anchor ASSEMBLY Assembly Assembling the Housing 1 Set the top housing on a workbench upside down 2 Guide the floating cable through the motor block opening of the bottom housing 3 Seat the bottom and top housing together and replace the 6 screws When using a motorized screwdriver engage screw first and use a low torque to prevent cross threading and stripping 4 Repl...

Page 24: ... block is not seated propeller will rub housing Properly seated into housing Assembly Replacing the Motor Block 1 Press the o ring into the groove of the cable socket and plug into the motor block 2 Screw the cable socket into the motor block evenly with the 2 screws to create a good seal 3 Feed the excess cable into the wheel well and lower the motor block into place 3 1 2 ASSEMBLY ...

Page 25: ...r rubs against the bottom housing the motor block is not correctly seated Remove the motor block screws and adjust the position of motor block Retighten the screws As shown in steps 5 6 of the Motor Block Reassembly Assembly Replacing the Propeller 1 Replace the flow outlet and flow outlet screen 2 Tighten screw to housing ASSEMBLY ...

Page 26: ...cover hinges straight down into slots Notes _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ ASSEMBLY ...

Page 27: ...he motor block Short circuit of the motor or PCB Floating cable problem Software bug in the power pack 9300 Power Pack Shown Troubleshooting Flashing Cycle Lights Step 1 Check for debris clogging the brushes or propeller Remove obstruction and test the cleaner Check the canister for fine debris Try running the cleaner without the canister for a short period 15 to 20 minutes to see if the problem p...

Page 28: ...blem persists continue to step 3 Troubleshooting Flashing Cycle Lights If visual inspection does not show a problem continue to step 4 Step 3 Inspection of the Power Supply 1 Disconnect power and the floating cable from the power supply 2 Remove the 4 screws from the bottom of the power supply and separate the top and bottom of the power supply 3 Inspect the power supply PCB and keyboard PCB for v...

Page 29: ...ral If continuity is correct continue to step 5 Troubleshooting Flashing Cycle Lights Step 5 If steps 1 4 do not correct the problem a software malfunction in the power supply may exist Replace the complete power supply part number R0516500 for the 9300 or R0528600 for the 9300xi or Replace both the keyboard card kit part number R0516300 for the 9300 or R0528400 for the 9300xi power supply PCB tou...

Page 30: ... the power supply to the wall GFCI Make certain the cleaner is in the pool Start either cycle on the power supply 3 If the problem persists replace the motor block Symptoms of a shorted motor Only one wheel turns Does not go into reverse Propeller does not rotate Propeller rotates too slow preventing thrust TROUBLESHOOTING Notes _____________________________________________________________________...

Page 31: ...e GFCI receptacle 2 Press the power the Cycle I buttons together for more than 6 seconds until both lights on either side of the timer button flash once 3 Press and hold the rotate right button on the remote control unit 4 The light on the right of the timer button will flash 5 times then both lights on either side of the timer button will flash together 5 The synchronization procedure is now comp...

Page 32: ...32 9300 Series 1 2011 Final Zodiac Pool Systems Inc 800 822 7933 ...

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