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Zodiac Aerospace L13471, Maintenance Manual

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Zodiac Aerospace L13471 Maintenance Manual Download Page 59

 

 

 

25-30-31

  Nov. 16, 2012 

CMM & IPL 

1010099 SERIES 

Page 10020

ILLUSTRATED PARTS LIST 

 

FIG 

ITEM 

PART 

NUMBER 

AIRLINE 
PART 
NUMBER 

NOMENCLATURE 

USAGE 

CODE 

UNITS 
PER 
ASSY 

 

5       -1 

 
 
 

10 

 
 

20 
30 
40 
50 
60 
70 
80 
90 

100 
110 
120 
130 
140 
150 
160 
170 
180 
190 
200 
210 
220 
230 
240 
250 
260 
270 
280 
290 
300 
310 
320 

 
L15172-02 
L15172-08 
L15172-11 
L15172-19 
L15155 
L15155-02 
L9-130-AB 
L15166 
L15165 
L15156 
L15544 
L15170 
L15306 
L15546-01 
L15546 
L9-514-AA 
L15889 
9-921-62 
9-921-60 
L15550 
9-921-66 
9-028-14 
9-040-02 
9-042-02 
9-010-01 
9-029-08 
9-028-45 
L15167 
9-028-25 
9-042-01 
9-010-01 
L9-062-AA 
L9-061-AC 
4-069672 
9-005-02 
9-029-61 
L9-042-AD 
9-040-23 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
ELEC. INSTL. L13471 
ELEC. INSTL. L13471-11 
ELEC. INSTL. L13471-19 & 33 
ELEC. INSTL. L13471-32 
.CONNECTOR 
.CONNECTOR 
.CONNECTOR MS3100E24-27P 
.SCREW 
.CLIP NUT 
.RELAY 
.TERMINAL BLOCK 
.SWITCH 
.THERMOSTAT 
.LAMP AMBER 
.LAMP WHITE 
.LIGHT BULB A1H 
.TERMINAL COVER 
.TERMINAL LUG 320560 
.TERMINAL LUG 36151 
.TERMINAL LUG 322374 
.CLAMB CABLE 
.SCREW CSK CH M4*16 
.WASHER FLAT M4 
.WASHER SPRING M4 
.NUT HEX M3 
.SCREW RD CYL CH M4*16 
.SCREW CSK CH 8-32*0.625 
.CLIP NUT 
.SCREW CSK CH M 3*8 
.WASHER SPRING M3 
.NUT HEX M3 
.WASHER AN960-6-32C 
.NUT HEX 6-32 
.SERIAL NUMBER PLATE 
.RIVET BLIND RD 3.2*6.2 
.SCREW RD M4*10 
.WASHER SPRING DIN127 
.WASHER FLAT M4 

 
A 
B 
C 
D 
A 
C 
BD 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
C 

 

RF 
RF 
RF 
RF 

1 
1 
1 
4 
4 
1 
1 
1 
1 
1 
1 
2 
1 

AR 
AR 
AR 

5 
6 

AR 
AR 
AR 
AR 

2 
2 
2 
2 
2 
2 
2 
1 
4 
4 
4 
4 

- ITEM NOT ILLUSTRATED

Summary of Contents for L13471

Page 1: ...2 Revision AA COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST RAPID WATER HEATER P N L13471 Type 1010099 6 L13471 11 Type 1010099 6 1 L13471 19 Type 1010099 6 2 L13471 32 Type 1010099 6 3 L13471 33 Type 1010099 6 2 L13471 40 Type 1010099 6 2 ...

Page 2: ......

Page 3: ... 30 31 Jan 18 2010 CMM IPL 1010099 SERIES SERVICE BULLETIN LIST SERVICE BULLETIN LIST Bulletin Number Subject Revision Number Incorporation Date Connect 127 01 Electrical connector replacement Jan 05 2006 ...

Page 4: ... Jan 18 2010 Jan 18 2010 Jan 18 2010 Jan 18 2010 Jan 18 2010 Jan 18 2010 Jan 18 2010 DISASSEMBLY 3001 3002 Jan 18 2010 Jan 18 2010 CLEANING 4001 4002 Jan 18 2010 Jan 18 2010 CHECK 5001 Jan 18 2010 REPAIR 6001 Oct 24 2011 SUBJECT PAGE DATE ASSEMBLY 7001 7002 7003 Nov 16 2012 Nov 16 2012 Nov 16 2012 FITS AND CLEARANCES 8001 Jan 18 2010 SPECIAL TOOLS FIXTURES AND EQUIPMENT 9001 9002 Nov 16 2012 Nov 1...

Page 5: ...cription and operation 1 Testing and trouble shooting 1001 Schematics and Wiring diagram 2001 Disassembly 3001 Cleaning 4001 Check 5001 Repair 6001 Assembly 7001 Fits and clearances 8001 Special tools Fixtures and Equipment 9001 Illustrated parts list 10001 Storage 15001 ...

Page 6: ...a general description and instructions for maintenance repair and an illustrated parts list IPL containing parts information 3 REVISIONS This manual will be updated as required by revisions Their effect on the manual will be evident by the re issue of the pages involved and the record of revisions which will show the latest revision symbol and date 4 RELIABILITY The operational reliability of any ...

Page 7: ...d faucet are situated to the units front C A thermostat ensures a constant water temperature of 87 C 189 F D A overheat protector prevents the heater from excessive heating Should no water be in the tank the overheat protector switches off the heating elements The overheat protector must be reset manually This can be done without dismantling the rapid water heater 2 TECHNICAL DATA A Hot water capa...

Page 8: ...factors built into the unit Overheat protector Onto the kettle assy an overheat protector is mounted The sensor of this protector is mounted against one of the heating elements Should no water be in the tank the protector switches off the heating elements The protector must be reset manually Pressure relief valve A pressure relief valve is used to prevent the water pressure reaching a dangerous hi...

Page 9: ...e assy with water When the air is fully bled off and the kettle assy is full the faucet discharges water Allow the water discharge to fill approximately one cup or beaker and then close the faucet 3 Water heater is ready for use CAUTION DO NOT TAP MULTIPLE CUPS INTENDED USE OF THE BOILER IS TO DRAW 1 LITER AT THE TIME B Operating procedure 1 Set power switch to ON position This activates the heati...

Page 10: ...on of phases A B and C on test bench ammeter Phase currents must be 14 5 0 2A If the phase currents are different relevant heating element A B or C is defective Replace heating element d Power lamp white 10 and lamp amber 8 illuminated no readout on ammeters Heating elements 11 12 13 are defective and have to be replaced or relay 2 is defective and has to be replaced e Lamp white 10 illuminated la...

Page 11: ... Circuit function a A overheat protector is mounted on the lid assy to prevent the unit from excessive overheating The switch cuts off the power to the heating elements within 30 seconds of the tank exceeding a temperature of 135 C 275 F b The overheat protector temperature is between 135 C 275 F and 165 C 329 F c The overheat protector must be re set manually This is achieved by depressing the bl...

Page 12: ...f the pressure relief valve opens 2 If valve opens at a pressure greater than 5 bar 72 psig the valve must be replaced 3 CABLE TEST Ref Fig 102 A cable test must be performed after maintenance has been done to the cable loom This is to check the connections of the electrical plug WARNING BEFORE TESTING DISCONNECT THE UNIT FROM POWER SOURCE A General Use the insulation continuity tester range Ω to ...

Page 13: ...N L13471 11 Connector 1 1 1 1 1 A B C G G Relay Relay Relay Relay Kettle assy 2 2 2 2 A1 B1 C1 X2 GD1 P N L13471 19 L13471 33 Connector 1 1 1 1 1 1 A B C E F G Relay Relay Relay Case Kettle assy Relay 2 2 2 2 A1 B1 C1 GD4 GD1 X2 P N L13471 32 Connector 1 1 1 1 1 A B C D G Relay Relay Relay Relay Kettle assy 2 2 2 2 A1 B1 C1 X2 GD2 P N L13471 40 Connector 1 1 1 1 1 1 1 A B C E F G G Relay socket Re...

Page 14: ...in 1500V AC for a minimal period of 1 minute There must be no arcing sparking or current leakage in excess of 2 0mA or other evidence of insulation breakdown 2 Insulation test Using the insulation continuity tester range MΩ 500V apply 500V DC The measured insulation must be a minimum of 200MΩ B Test preparation 1 Disconnect wiring from heating elements 11 12 13 thermostat 6 and relay 2 2 Remove bu...

Page 15: ...scharge must be within 77 80 C 170 176 F 5 If necessary adjust the thermostat by rotating set screw Clockwise rotation lower temperature Counter clockwise rotation higher temperature 6 Set power switch 4 to OFF and fill the unit with cold water 7 Heat up and repeat measuring procedure as described in 3 through 6 until the water temperature of the first discharge is correct 8 Reheat the unit until ...

Page 16: ...sing galley connector MS3106E16S 1S or MS3106E24 27S depending on the connector used on the water heater 2 SCHEMATIC VIEW POWER BENCH Fig 101 shows a schematic view for a bench power supply Fig 101 Bench power supply 1 Water heater 2 Connector L15155 L13471 L15155 02 L13471 19 L13471 33 L13471 40 L9 130 AB L13471 11 L13471 32 3 Connector MS3106E16S 1S Connects to L15155 L15155 02 MS3106E24 27S Con...

Page 17: ...5155 L15155 02 L9 130 AB L15156 9 130 23 L15544 L15170 L15305 L15305 01 L15306 L15546 01 L9 514 AA L15546 L15138 L15138 L15138 L15889 9 913 22 9 913 20 9 913 23 9 913 21 9 130 24 Connector Connector Connector Relay Relay Terminal block Switch Overheat protector Overheat protector Thermostat Lamp amber Light bulb Lamp white Heating element Heating element Heating element Terminal cover Connector ho...

Page 18: ...25 30 31 Jan 18 2010 CMM IPL 1010099 SERIES Page 2003 SCHEMATICS AND WIRING DIAGRAM Fig 102 Sheet 2 of 11 Wiring diagram L13471 ...

Page 19: ...640 07 B07A16 16 11 12 3 94 100 09 B09A16 16 12 13 3 94 100 10 B10A16 16 2 C1 4 ON 32 28 820 11 B11A16 16 4 OFF 10 1 7 09 180 12 B12A16 16 8 2 10 2 1 97 50 13 B13A16A 16 5 1 11 5 12 130 14 B14A16 16 4 OFF 3 1 35 83 910 15 B15A16 16 2 X1 3 2 9 25 235 16 B16A16 16 2 X1 8 1 36 68 830 17 B17A16 16 2 X2 10 2 35 43 900 18 B18A16N 16 1 G 2 X2 12 60 320 19 B19A14N 14 GD1 GD2 12 20 310 20 B20A14N 14 1 F GD...

Page 20: ...25 30 31 Jan 18 2010 CMM IPL 1010099 SERIES Page 2005 SCHEMATICS AND WIRING DIAGRAM Fig 102 Sheet 4 of 11 Wiring diagram L13471 11 ...

Page 21: ... 07 B07A14 14 11 12 7 87 200 08 B08A14N 14 2 X2 11 15 75 400 09 B09A14 14 12 13 14 17 360 10 B10A14 14 2 C1 4 ON 32 28 820 11 B11A14 14 4 OFF 10 1 7 09 180 12 B12A14 14 8 2 10 2 1 97 50 13 B13A14 14 4 OFF 5 1 27 56 700 14 B14A14 14 5 1 3 1 31 50 800 15 B15A14 14 2 X1 3 2 9 25 235 16 B16A14 14 2 X1 8 1 36 61 930 17 B17A14 14 2 X2 10 2 35 43 900 18 B18A14N 14 2 X GD2 7 68 195 19 B19A14N 14 GD1 GD2 1...

Page 22: ...25 30 31 Jan 18 2010 CMM IPL 1010099 SERIES Page 2007 SCHEMATICS AND WIRING DIAGRAM Fig 102 Sheet 6 of 11 Wiring diagram L13471 19 and L13471 33 ...

Page 23: ... 12 13 3 94 100 10 B10A16C 16 2 C1 4 ON 32 28 820 11 B11A16C 16 4 OFF 10 1 7 09 180 12 B12A16N 16 8 2 10 2 1 97 50 13 B13A16A 16 5 1 11 5 12 130 14 B14A16C 16 4 OFF 3 1 35 83 910 15 B15A16C 16 2 X1 3 2 9 25 235 16 B16A16C 16 2 X1 8 1 32 68 830 17 B17A16N 16 2 X2 10 2 35 43 900 18 B18A16N 16 1A G 2 X2 12 60 320 19 B19A14N 14 GD1 GD2 12 20 310 20 B20A14N 14 1A F GD2 6 70 170 21 B14A16B 16 5 2 12 7 8...

Page 24: ...25 30 31 Jan 18 2010 CMM IPL 1010099 SERIES Page 2009 SCHEMATICS AND WIRING DIAGRAM Fig 102 Sheet 8 of 11 Wiring diagram L13471 32 ...

Page 25: ...7 B07A16 16 11 12 3 94 100 09 B09A16 16 12 13 3 94 100 10 B10A16C 16 2 C1 4 ON 32 28 820 11 B11A16C 16 4 OFF 10 1 7 09 180 12 B12A16N 16 8 2 10 2 1 97 50 13 B13A16A 16 5 1 11 5 12 130 14 B14A16C 16 4 OFF 3 1 35 83 910 15 B15A16C 16 2 X1 3 2 9 25 235 16 B16A16C 16 2 X1 8 1 36 61 930 17 B17A16N 16 2 X2 10 2 35 43 900 18 B18A16N 16 1B D 2 X2 13 78 350 19 B19A16N 16 GD2 GD1 12 20 310 20 B20A16N 16 1B ...

Page 26: ...25 30 31 Jan 18 2010 CMM IPL 1010099 SERIES Page 2011 SCHEMATICS AND WIRING DIAGRAM Fig 102 Sheet 10 of 11 Wiring diagram L13471 40 ...

Page 27: ...16C 16 4 ON 32 68 830 11 B11A16C 16 4 OFF 10 1 7 09 180 12 B12A16N 16 8 2 10 2 1 97 50 13 B13A16A 16 5A 1 11 7 87 200 14 B14A16C 16 4 OFF 15 1 36 61 930 15 B15A16C 16 15 2 3 15 80 16 B16A16C 16 8 1 33 46 850 17 B17A16N 16 10 2 33 46 850 18 B18A16N 16 1A G 11 02 280 19 B19A14N 14 GD2 GD1 12 20 310 20 B20A14N 14 1A F GD1 6 69 170 21 B21A16B 16 5A 2 12 7 87 200 22 B22A14N 14 GD4 GD3 12 20 310 23 B23A...

Page 28: ...ut 540 from nipple 530 5 Remove screws 40 and front sheet assy 100 6 Disconnect wiring from power switch 4 60 and indicator lamps 4 80 4 100 7 Remove the power switch 4 60 and indicator lamps 4 80 4 100 from the front sheet assy 100 8 Disconnect nut 320 to remove the pipe 330 from the faucet 430 9 Remove nut 290 to remove the faucet 430 with adapter 300 10 For units L13471 19 L13471 33 L13471 40 o...

Page 29: ...able clamps 150 and screws 160 from frame assy boiler and screw 200 from the kettle assy 4 Remove screw 20 clip nuts 30 and wiring loom with connector 10 NOTE If necessary wire harness binding cord may be cut during disassembly D Disassembly of kettle assy Ref IPL Fig 3 4 and 5 1 Remove thermostat 4 70 from kettle assy 10 2 Remove nut 40 40A and sealing washer 50 3 For units L13471 L13471 19 L1347...

Page 30: ...eristics Harmless to ferrous metals aluminium etc No residual odour No irritating fumes or vapours Non abrasive pH value between 6 and 8 3 CLEAINING PRODECURE NOTE Make sure that the unit is disconnected from the power supply A CAUTION Do not submerge the unit in cleaning fluid during the cleaning process At all times it must be assured that electrical components are never exposed to water of othe...

Page 31: ...ing product to remove corrosion Use any corrosion removing compound according to the specification of the manufacturer of this corrosion removing compound Clean any treated surface after using a corrosion removing compound Inspect any surface treated with a corrosion removing compound after cleaning the treated surface ...

Page 32: ...d or tapped parts for crossed or damaged threads Reject screws etc if thread damage exceeds 50 of one thread 3 Inspect the unit for leakage 4 Inspect the unit for corrosion 5 Inspect the entire electrical installation for signs of burn on electrical connector pins and lugs on connections and insulation and for cuts abrasions and corrosion B Prior to use inspection 1 Inspect the unit for cleanlines...

Page 33: ...flexibility of leads to prevent the wiring harness from rubbing against edges of components or hardware D Where wiring is to be replaced use wire of type M22759 8 Mfg per QPL AS22759 LATEST AWG14 or AWG16 See wiring diagram Fig 102 for individual wire size E Electrical components such as relay indicator lamps switch etc are to be replaced if damaged or in a worn condition F Broken or frayed wiring...

Page 34: ...e divider sheet 130 and fit the heating element assy 90 to the lid 30 using copper rings 180 and liquid sealant OmniFit seal 50H 4 Fit the overheat protector 140 to the lid 30 using a washer gasket 150 and Loctite 586 Unit L13471 40 does not use a gasket 5 Fit the temperature sensor of the overheat protector 140 with sensor clamps 160 to a heating element assy 90 6 Fit the lid gasket 100 into the ...

Page 35: ...the base plate assy 140 using a spring washer 460 and a screw 450 3 Secure kettle assy using washers 180 spring washers 170 and nuts 160 4 Fit the drain valve 350 to the kettle assy 280 using Loctite 648 NOTE The drain valve has a fixed position when installed which may cause it from fitting tight onto the kettle assy Therefore using Loctite 648 is essential to get a watertight fit 5 Fit drain pip...

Page 36: ...and nut 370 to support the front sheet assy 100 when the drain valve 350 is connected to the front sheet assy 100 When not enough space is available the nut may be omitted 6 Install the handle positioner 360 and fasten it with a nut 370 Observe the position of the handle positioner so the drain valve operates as intended 7 Fit the front panel 130 with screws 40 to the frame assy boiler 8 Unit L134...

Page 37: ...s bushings etc is required 2 TORQUE VALUES IPL Fig And Item No Item Torque 1 160 Nut 6 N m 4 42 lbf ft 8 3 40 Nut 35 N m 25 82 lbf ft 8 3 60 Valve 8 N m 5 90 lbf ft 5 3 170 Nut 70 N m 51 64 lbf ft 8 3 WEAR The relay used has a limited lifetime When a unit is used intensively replace the relay every 5 years ...

Page 38: ... NAME AND ADDRESS PAGE BLOCK WHERE USED N A N A N A N A N A Bench power supply 115 200V AC 3 phase 400Hz 6KVA capacity with ammeters ranging 0 20A per phase Quick connect coupling matching outlet Handheld thermometer Sensor Flash Tester Insulation continuity tester N A HANSEN type 2HIL16 Hansen Couplings 1000 West Bagley Road Berea Ohio USA 51 II 80PK 3A Fluke Corporation 6920 Seaway Blvd Everett ...

Page 39: ...cking compound Pipe thread sealing compound Pipe thread sealing compound Liquid sealant Seal lack yellow Cable loom thread sealant Cable binder Loctite 243 blue Not permanent Loctite 586 Loctite 648 OmniFit seal 50H OmniTECHNIC GmbH Bäder GmbH Sicherheitslack Teflon tape TY rap 250 ml flask 250 ml flask 250 ml flask 200 g flask 20 ml tube Roll N A None None None None None None None N A Not applica...

Page 40: ...ationship to the assembly Parts are listed in general order of disassembly with the exception of attaching parts which are listed immediately following the items they attach 3 ORDERING SPARE PARTS A Order number The order number for all parts is the number shown in the PART NUMBER column in the illustrated parts list All part numbers starting with 9 or L9 refer to parts which are commercially avai...

Page 41: ... number of the part 3 Turn to the corresponding parts list and look for the item number 5 LIST OF ABBREVIATIONS The following abbreviations may have used in this IPL AR As required ASSY Assembly CH Crosshead CSK Countersunk CYL Cylindrical DET Detail EFF Effective FIG Figure HEX Hexagonal HS Hexagon socket IPL Illustrated parts list NA Not applicable NO Number RD Round RF Reference REQ Required TT...

Page 42: ...40 02 9 040 02 9 040 02 9 040 03 9 040 04 9 040 23 9 040 23 9 042 01 9 042 02 9 042 02 9 042 03 9 042 04 9 042 07 9 050 10 9 083 36 9 083 37 9 083 37 9 130 02 9 130 03 9 130 04 1 4 4 5 1 5 5 1 4 1 3 4 5 5 5 1 4 5 4 5 1 4 5 1 4 3 5 5 4 5 4 1 1 2A 2A 1 2A 2B 2B 2B 480 290 300 290 220 190 250 270 190 160 200 160 160 230 210 590 200 200 210 300 260 170 170 180 220 190 320 240 180 180 230 170 460 40 10...

Page 43: ... L13471 11 L13471 19 L13471 32 L13471 33 L13471 40 32 00779 L15108 09 L15108 12 40 39176 L15109 L15109 08 L15109 09 L15113 L15113 02 L15113 05 L15115 L15115 01 4 102212 L15116 03 L15116 05 L15117 2A 2A 2A 3 4 4 1 4 4 4 4 4 4 5 4 5 4 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 10 70 90 60 40 50 490 280 260 270 250 240 130 130 120 120 150 150 1 1 1 1 1 1 10 10 10 10 20 20 20 50 50 50 60 60 70 70 7...

Page 44: ...144 02 L15145 L15145 01 L15146 L15146 01 L15147 L15148 02 L15155 L15155 02 L15155 02 L15156 L15159 L15159 L15160 01 L15160 01 C L15160 01 C L15160 01 D L15160 01 D L15160 01 E L15160 01 E 1 1 1 1 1 1 1 1 1 1 1 1 3 1 3 3 3 3 3 3 3 3 3 3 3 3 3 1 5 4 5 5 1 1 1 1 3 1 3 1 3 80 90 90 100 100 100 140 150 110 130 130 190 10 290 30 90 100 120 130 180 110A 110 115A 115 40A 40 50 470 10 10 10 40 30 570 350 3...

Page 45: ... 01 L15287 01 L15288 L15288 01 L15289 02 L15289 02 L15305 L15305 01 L15306 L15306 L15308 L15544 L15546 L15546 L15546 01 L15546 01 L15549 L15550 L15550 L15551 L15551 02 L15551 A 1 1 1 4 5 4 5 5 4 5 5 5 5 5 4 3 3 1 1 1 1 1 1 1 2B 3 3 4 5 3 5 4 5 4 5 1 4 5 1 3 1 310 320 330 30 30 20 20 220 60 60 1 1 1 1 1 220 290 120 420 420 300 240 250 430 1 140 140 70 70 230 50 90 90 80 80 360 140 140 520 240 530 1...

Page 46: ... 042 AD L9 043 AA L9 045 AA L9 045 AC L9 045 AD L9 060 AC L9 061 AC L9 062 AA L9 119 AA L9 130 AB L9 130 AD L9 130 AG L9 130 AH L9 130 AM L9 130 AR L9 283 AA L9 514 AA L9 514 AA L9 920 AA 1 1 3 5 1 3 2B 2B 1 1 1 5 1 3 1 1 1 1 1 3 5 1 3 2B 3 1 5 5 1 5 3 2A 2A 2A 2A 2A 4 5 4 550 540 280 110 470 70 100 30 600 600 580 280 370 170 560 115 200 210 230 210 310 380 80 20 150 40 270 260 450 10 160 20 60 80...

Page 47: ...25 30 31 Nov 16 2012 CMM IPL 1010099 SERIES Page 10008 ILLUSTRATED PARTS LIST IPL Fig 1A 1C 1E 1F RAPID WATER HEATER ...

Page 48: ...25 30 31 Nov 16 2012 CMM IPL 1010099 SERIES Page 10009 ILLUSTRATED PARTS LIST IPL Fig 1B 1D RAPID WATER HEATER ...

Page 49: ...R RAPID WATER HEATER RAPID WATER HEATER RAPID WATER HEATER RAPID WATER HEATER RAPID WATER HEATER FRAME ASSY BOILER FRAME ASSY BOILER FRAME ASSY BOILER FRAME ASSY BOILER SIDE SHEET ASSY SIDE PANEL ASSY SIDE SHEET ASSY CLIP NUT 6 32 SCREW CYL CH AN526C632R6 SIDE SHEET ASSY SIDE SHEET ASSY SIDE SHEET ASSY FRAME EXTR CROSS MEMBER FRAME BACK PLATE FRAME BACK PLATE REAR CROSS MEMBER ANGLED EXTR UPPER CR...

Page 50: ...9521 03 L15159 L17985 9 028 60 L17604 L17604 10 BLIND RIVET CSK 3 2 7 5 BLIND RIVET RD 3 2 6 1 BLIND RIVET CSK 3 2 7 5 PIPE CLIP PIPE CLIP WASHER FLAT M4 NUT HEX M4 KETTLE ASSY WITH LID ASSY FIG 3A KETTLE ASSY WITH LID ASSY NUT ADAPTER SEAL ALBA NUT PIPE DRAIN VALVE HANDLE POSITIONER NUT WASHER LOCK TEETH NUT SS 402 1 FRONT FERRULE SS 403 1 BACK FERRULE SS 404 1 DRAIN PIPE DRAIN PIPE FAUCET PPSHP ...

Page 51: ...25 30 31 Nov 16 2012 CMM IPL 1010099 SERIES Page 10012 ILLUSTRATED PARTS LIST IPL Fig 2A TAP ASSY IPL Fig 2B FAUCET ...

Page 52: ... 050 10 L9 283 AA L9 130 AH 9 130 06 L9 130 AM 9 130 07 9 083 36 L15289 02 9 130 02 L9 045 AC L17287 9 130 04 9 130 03 L17286 FAUCET PPSHP 8 G3 8 RED HANDLE AERATOR BRACKET NR 19 HP ADAPTER M200ADAP ADAPTER PIN TENSION 3 14 TAP LEVER 173 PSSR 1 ADAPTER NR2 5PSCH SPRING VALVE PIN NR4 PSBR SEAT CUP VALVE BODY FAUCET PERLATOR NR3124158 WASHER GASKET NOZZLE TAP HEAD NR29389 VALVE NR 29395 VALVE HOUSE ...

Page 53: ...25 30 31 Nov 16 2012 CMM IPL 1010099 SERIES Page 10014 ILLUSTRATED PARTS LIST IPL Fig 3A KETTLE ASSY WITH LID ASSY ...

Page 54: ...25 30 31 Nov 16 2012 CMM IPL 1010099 SERIES Page 10015 ILLUSTRATED PARTS LIST IPL Fig 3B KETTLE ASSY WITH LID ASSY ...

Page 55: ...5308 L15551 02 L15160 01 C L15160 01 D L15160 01 E L15552 L15176 02 KETTLE ASSY WITH LID ASSY KETTLE ASSY WITH LID ASSY KETTLE ASSY LID GALVANIZED NUT NUT SEALING WASHER PRESSURE RELIEF VALVE VALVE HOLDER WASHER GASKET OZ25 18 1 HEATING ELEMENT ASSY LID GASKET CONNECTOR ROD ASSY CONNECTOR ROD ASSY TUBE TUBE TUBE DIVIDER SHEET OVERHEAT PROTECTOR OVERHEAT PROTECTOR WASHER GASKET NR10295 NOT FOR L134...

Page 56: ...25 30 31 Nov 16 2012 CMM IPL 1010099 SERIES Page 10017 ILLUSTRATED PARTS LIST IPL Fig 4 ELECTRICAL INST ASSY for L13471 40 ...

Page 57: ...9 920 21 9 913 23 9 913 21 9 913 22 9 913 20 4 101479 9 005 02 ELEC INSTL L13471 40 CONNECTOR SCREW CLIP NUT RELAY MS27743 15 RELAY SOCKET S501 E1A10 SWITCH THERMOSTAT LAMP AMBER LAMP WHITE LIGHT BULB A1H TERMINAL LUG NR150036 1 TERMINAL LUG 320560 TERMINAL LUG 36151 TERMINAL LUG 322374 CABLE CLAMP SCREW CSK CH M4 16 WASHER FLAT M4 WASHER SPRING M4 NUT HEX M4 SCREW RD CYL CH M4 16 SCREW RD CYL CH ...

Page 58: ...25 30 31 Nov 16 2012 CMM IPL 1010099 SERIES Page 10019 ILLUSTRATED PARTS LIST IPL Fig 5 ELECTRICAL INST ASSY ...

Page 59: ... 4 069672 9 005 02 9 029 61 L9 042 AD 9 040 23 ELEC INSTL L13471 ELEC INSTL L13471 11 ELEC INSTL L13471 19 33 ELEC INSTL L13471 32 CONNECTOR CONNECTOR CONNECTOR MS3100E24 27P SCREW CLIP NUT RELAY TERMINAL BLOCK SWITCH THERMOSTAT LAMP AMBER LAMP WHITE LIGHT BULB A1H TERMINAL COVER TERMINAL LUG 320560 TERMINAL LUG 36151 TERMINAL LUG 322374 CLAMB CABLE SCREW CSK CH M4 16 WASHER FLAT M4 WASHER SPRING ...

Page 60: ... to the CLEANING chapter for appropriate cleaning and drying instructions 2 INSTRUCTIONS A Store heaters which are not in service in plastic foil Make sure that the unit is drained B Store spare parts in plastic bags or foil C Weld bags or foil openings D Store heaters and spare parts thus packed in a dry area protected against moisture and rough handling ...

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