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Summary of Contents for ZIO Series

Page 1: ......

Page 2: ...e ZMC controller software and the introduction and routine of each command please refer to the ZBASIC software manual Information contained in this manual is only for reference Due to improvements in...

Page 3: ...ded into Danger and Caution Failure to operate as required may result in moderate injury minor injury or equipment damage Please keep this guide in a safe place for reading when needed and be sure to...

Page 4: ...t the insulation distance between cables will not be reduced after the cables are installed on the terminal block Notice Avoid metal shavings and wire ends falling into the hardware circuit board duri...

Page 5: ...er Controller Module Wiring 14 Chapter III Digital IO Expansion Module 16 3 1 ZIO0808 16 3 1 1 Interface Definition 16 3 1 2 Hardware Installment 17 3 1 3 IN Digital Input 18 3 1 4 OUT Digital Output...

Page 6: ...ware Installment 63 3 7 3 IN Digital Input 63 3 7 4 OUT Digital Output 65 3 7 5 Expansion Module Usage 67 3 8 ZIO3232MT 69 3 8 1 Interface Definition 69 3 8 2 Hardware Installment 70 3 8 3 IN Digital...

Page 7: ...4 1 3 AD DA Analog Input Output 90 4 1 4 Expansion Module Usage 92 Chapter V Run and Maintain 93 5 1 Regular Inspection and Maintenance 93 5 2 Common Problems 94...

Page 8: ...tinguished through DIP The resources of expansion module can be accessed by IO No and axis No after mapping controller program 1 2 Function Features Digital expansion there are 16 inputs and 16 output...

Page 9: ...464MT 64 64 NPN Model with module ZIO6464MT ZIO6464MT PNP 64 64 PNP Model with module ZIO6464MT PNP ZIO3232MT 32 32 NPN Model with module ZIO3232MT ZAIO0802 8 2 NPN Model with module ZAIO0802MT 1 5 Wo...

Page 10: ...put CANH Input output CAN differential data EARTH Earthing Shield safely and regularly grounding CANL Input output CAN differential data GND Input Power ground Note Please supply 24V power and E24V po...

Page 11: ...k 0 5A ZIO1616 PNP 5A ZIO6464MT PNP 20A Anti reverse connection YES YES YES Overcurrent Protection YES YES YES 3 1 2 CAN Communication Specification Wiring The CAN interface of the controller adopts t...

Page 12: ...120 resistor respectively please see below graphic Wiring Notes As above the daisy chain topology is used for wiring the star topology structure cannot be used When the use environment is ideal and th...

Page 13: ...w the above wiring instructions to do power and CAN bus module wiring correctly 2 DIP switch assigns IO address and communication speed ratio Assign the initial IO to the expansion module through the...

Page 14: ...he address settings cannot cause conflicts otherwise the ALM alarm light will be on and the communication establishment will fail or the communication will be disordered 2 2 DIP Switch Description The...

Page 15: ...resources And the DIP switch must be dialed well before power on if re dial after power on it is invalid It needs to be powered on again to take effect Dial 1 4 to select the CAN address and the contr...

Page 16: ...ombination value dial code 6 2 dial code 5 1 the combined value range is 0 3 The corresponding speeds are as follows DIP 5 6 combination value CANIO_ADDRESS high 8 bit value CAN communication speed 0...

Page 17: ...set CAN address 5 6 are to set CAN speed 7 means reserved 8 means 120ohm resistor Dial ON the resistor is connected For old versions there is no bit 7 and bit 8 one 120ohm resistor is needed to conne...

Page 18: ...2 3 1 Single Power Controller Module Wiring 2 3 2 Dual power Controller Module Wiring...

Page 19: ...ately powered and two 24V power supplies can be used or a power supply that can provide two isolated 24V outputs When the touch screen is connected through a serial port the power supply of the touch...

Page 20: ...ns normally ALM 1 Error indicator it lights when runs abnormally Main power Power communication terminal 1 24V DC power supplies power for expansion module to control communication circuit CAN bus 1 C...

Page 21: ...tallment ZIO0808 expansion module adopts the horizontal installation method of screw fixing and each expansion module should be installed with 4 screws for fastening Unit mm Installment Hole Diameter...

Page 22: ...ecification Item Digital Input IN0 7 Input mode NPN type it is triggered when there is low electric level input Frequency 5kHz Impedance 4 7K Voltage level DC24V The voltage to open 14 5V The voltage...

Page 23: ...ort on IO power supply to the COM terminal of the external input device If the signal area power supply of the external device and the power supply of the controller are in the same power supply syste...

Page 24: ...solation method optoelectronic isolation Note The times in the form are typical based on the resistive load and may change when the load circuit changes Due to the leak type output the shutdown of the...

Page 25: ...ed 3 1 5 Expansion Module Usage 1 Please follow the above wiring instructions to do power CAN and IO signal wiring correctly 2 Assign IO address and communication speed ratio through DIP switch 3 Afte...

Page 26: ...7 Open or close output port directly through OP command also it can be opened or closed through ZDevelop View Op Please refer to ZBasic for details...

Page 27: ...normally ALM 1 Error indicator it lights when runs abnormally Main power Power communication terminal 1 24V DC power supplies power for expansion module to control communication circuit CAN bus 1 Conn...

Page 28: ...tallment ZIO0016 expansion module adopts the horizontal installation method of screw fixing and each expansion module should be installed with 4 screws for fastening Unit mm Installment Hole Diameter...

Page 29: ...ut 5 OUT6 Output 6 OUT7 Output 7 NC Reserved NC Reserved OUT8 NPN leakage type digital output Output 8 OUT9 Output 9 OUT10 Output 10 OUT11 Output 11 OUT12 Output 12 OUT13 Output 13 OUT14 Output 14 OUT...

Page 30: ...s higher speed please contact us to adjust parameter or custom hardware Wiring Reference Wiring Note The wiring principle of digital output OUT 0 15 is shown in the figure above The external signal re...

Page 31: ...use the CANIO_ADDRESS command to set the master s address and speed according to the needs and use the CANIO_ENABLE command to enable or disable the internal CAN master function 5 After all the setti...

Page 32: ...ror indicator it lights when runs abnormally Main power Power communication terminal 1 24V DC power supplies power for expansion module to control communication circuit CAN bus 1 Connect to CAN expans...

Page 33: ...tallment ZIO1608 expansion module adopts the horizontal installation method of screw fixing and each expansion module should be installed with 4 screws for fastening Unit mm Installment Hole Diameter...

Page 34: ...5 Input 5 IN6 Input 6 IN7 Input 7 EGND IO power ground EGND IO power ground IN8 NPN type digital input Input 8 IN9 Input 9 IN10 Input 10 IN11 Input 11 IN12 Input 12 IN13 Input 13 IN14 Input 14 IN15 In...

Page 35: ...rnal signal source can be an optocoupler a key switch or a sensor etc all can be connected as long as the requirements on output of electric level can be achieved For the public end please connect the...

Page 36: ...25 A Respond time to conduct 12 s Respond time to close 80 s Overcurrent protection Support Isolation method optoelectronic isolation Note The times in the form are typical based on the resistive load...

Page 37: ...pply of the external input device If the DC power supply of the external device and the controller power supply are in the same power supply system this connection can also be omitted 3 3 5 Expansion...

Page 38: ...l show information of expansion module 6 State values of relative input ports can be read directly through IN command also it can be read through ZDevelop View In Please refer to ZBasic for details 7...

Page 39: ...wer Power communication terminal 1 24V DC power supplies power for expansion module to control communication circuit CAN bus 1 Connect to CAN expansion module or main controller IO power Digital outpu...

Page 40: ...tallment ZIO16082 expansion module adopts the horizontal installation method of screw fixing and each expansion module should be installed with 4 screws for fastening Unit mm Installment Hole Diameter...

Page 41: ...5 Input 5 IN6 Input 6 IN7 Input 7 EGND IO power ground EGND IO power ground IN8 NPN type digital input Input 8 IN9 Input 9 IN10 Input 10 IN11 Input 11 IN12 Input 12 IN13 Input 13 IN14 Input 14 IN15 In...

Page 42: ...rnal signal source can be an optocoupler a key switch or a sensor etc all can be connected as long as the requirements on output of electric level can be achieved For the public end please connect the...

Page 43: ...25 A Respond time to conduct 12 s Respond time to close 80 s Overcurrent protection Support Isolation method optoelectronic isolation Note The times in the form are typical based on the resistive load...

Page 44: ...pply of the external input device If the DC power supply of the external device and the controller power supply are in the same power supply system this connection can also be omitted 3 4 5 Expansion...

Page 45: ...of relative input ports can be read directly through IN command also it can be read through ZDevelop View In Please refer to ZBasic for details 7 Open or close output port directly through OP command...

Page 46: ...stepper directional output differential signal 4 DIR 5 GND Negative pole of 5V power of pulse encoder signal 6 7 8 5V Positive pole of 5V power of pulse encoder signal 9 PUL0 Servo stepper pulse outpu...

Page 47: ...fferential input signal A0 11 EB0 Encoder differential input signal B0 12 EB0 Encoder differential input signal B0 13 GND 5V power of pulse encoder signal 14 EZ0 Encoder differential input signal Z0 1...

Page 48: ...Voltage range 0 5V Maximum frequency 5MHz 5V GND Maximum output current for 5V 50mA Wiring Reference Reference example of wiring of pulse axis with Panasonic A5 A6 servo driver...

Page 49: ...ring principle of the differential pulse axis interface is shown in the figure above and the wiring methods of different types of drivers are different please connect carefully Please use STP Shielded...

Page 50: ...xis parameters such as ATYPE UNITS SPEED ACCEL FWD_IN REV_IN etc 5 There are many parameters related to pulse axis they can be set and checked through relative instructions please see axis parameter a...

Page 51: ...xis 6 7 the unit is Pulse SPEED 100 100 set axis speed as 100 1000 pulse s ACCEL 1000 1000 set axis acceleration as 1000 1000 pulse s s FWD_IN 1 1 prohibit using axis positive hard position limit REV_...

Page 52: ...or indicator it lights when runs abnormally Main power Power communication terminal 1 24V DC power supplies power for expansion module to control communication circuit CAN bus 1 Connect to CAN expansi...

Page 53: ...tallment ZIO1616 expansion module adopts the horizontal installation method of screw fixing and each expansion module should be installed with 4 screws for fastening Unit mm Installment Hole Diameter...

Page 54: ...5 Input 5 IN6 Input 6 IN7 Input 7 EGND IO power ground EGND IO power ground IN8 NPN type digital input Input 8 IN9 Input 9 IN10 Input 10 IN11 Input 11 IN12 Input 12 IN13 Input 13 IN14 Input 14 IN15 In...

Page 55: ...rnal signal source can be an optocoupler a key switch or a sensor etc all can be connected as long as the requirements on output of electric level can be achieved For the public end please connect the...

Page 56: ...tput 11 OUT12 Output 12 OUT13 Output 13 OUT14 Output 14 OUT15 Output 15 Specification Item Low Speed Output OUT0 15 Output mode NPN leakage type it is 0V when outputs Frequency 8kHz Voltage level DC24...

Page 57: ...igure above The external signal receiving end can be an optocoupler or a relay or solenoid valve all can be connected as long as the input current does not exceed 300mA For the connection of the publi...

Page 58: ...sable the internal CAN master function 5 After all the settings are completed it is time to communicate in State the controller CAN nodes it will show information of expansion module 6 State values of...

Page 59: ...Error indicator it lights when runs abnormally Main power Power communication terminal 1 24V DC power supplies power for expansion module to control communication circuit CAN bus 1 Connect to CAN expa...

Page 60: ...llment ZIO1616 PNP expansion module adopts the horizontal installation method of screw fixing and each expansion module should be installed with 4 screws for fastening Unit mm Installment Hole Diamete...

Page 61: ...5 Input 5 IN6 Input 6 IN7 Input 7 EGND IO power ground EGND IO power ground IN8 PNP type digital input Input 8 IN9 Input 9 IN10 Input 10 IN11 Input 11 IN12 Input 12 IN13 Input 13 IN14 Input 14 IN15 In...

Page 62: ...nal signal source can be an optocoupler a key switch or a sensor etc all can be connected as long as the requirements on output of electric level can be achieved For the public end please connect the...

Page 63: ...11 OUT12 Output 12 OUT13 Output 13 OUT14 Output 14 OUT15 Output 15 Specification Item Low Speed Output OUT0 15 Output mode PNP source type it is 24V when outputs Frequency 8kHz Voltage level DC24V Max...

Page 64: ...figure above The external signal receiving end can be an optocoupler or a relay or solenoid valve all can be connected as long as the input current does not exceed 300mA For the connection of the publ...

Page 65: ...sable the internal CAN master function 5 After all the settings are completed it is time to communicate in State the controller CAN nodes it will show information of expansion module 6 State values of...

Page 66: ...or indicator it lights when runs abnormally Main power Power communication terminal 1 24V DC power supplies power for expansion module to control communication circuit CAN bus 1 Connect to CAN expansi...

Page 67: ...e should be installed with 4 screws for fastening Unit mm Installment Hole Diameter 4 5mm height 35mm 3 7 3 IN Digital Input Wiring Definition Terminal Name Type Function 1 EGND IO power ground EGND I...

Page 68: ...IN0 15 Input mode NPN type it is triggered when there is low electric level input Frequency 5kHz Impedance 4 7K Voltage level DC24V The voltage to open 14 5V The voltage to close 14 7V Minimal curren...

Page 69: ...a power supply of the external device and the power supply of the controller are in the same power supply system this connection also can be omitted 3 7 4 OUT Digital Output Wiring Definition Terminal...

Page 70: ...PN leakage type digital output Output 31 OUT30 Output 30 OUT29 Output 29 OUT28 Output 28 OUT27 Output 27 OUT26 Output 26 OUT25 Output 25 OUT24 Output 24 Specification Item Output OUT0 31 Output mode N...

Page 71: ...ing principle of digital output OUT 0 31 is shown in the figure above The external signal receiving end can be an optocoupler or a relay or solenoid valve all can be connected as long as the input cur...

Page 72: ...r disable the internal CAN master function 5 After all the settings are completed it is time to communicate in State the controller CAN nodes it will show information of expansion module 6 State value...

Page 73: ...indicator it lights when runs abnormally Main power Power communication terminal 1 24V DC power supplies power for expansion module to control communication circuit CAN bus 1 Connect to CAN expansion...

Page 74: ...stallation method the guide rail is national C45 rail Unit mm Width 35mm height 53mm 3 8 3 IN Digital Input Wiring Definition Terminal Name Type Function 1 IN0 NPN type digital input Input 0 IN1 Input...

Page 75: ...nput IN0 31 Input mode NPN type it is triggered when there is low electric level input Frequency 5kHz Impedance 4 7K Voltage level DC24V The voltage to open 14 5V The voltage to close 14 7V Minimal cu...

Page 76: ...input device If the signal area power supply of the external device and the power supply of the controller are in the same power supply system this connection also can be omitted 3 8 4 OUT Digital Ou...

Page 77: ...Isolation method optoelectronic isolation Note The times in the form are typical based on the resistive load and may change when the load circuit changes Due to the leak type output the shutdown of th...

Page 78: ...Module Usage 1 Please follow the above wiring instructions to do power CAN and IO signal wiring correctly 2 Assign IO address and communication speed ratio through DIP switch The bit 7 is ON to enabl...

Page 79: ...7 Open or close output port directly through OP command also it can be opened or closed through ZDevelop View Op Please refer to ZBasic for details...

Page 80: ...wer Power communication terminal 1 24V DC power supplies power for expansion module to control communication circuit CAN bus 1 Connect to CAN expansion module or main controller IO Power 2 24V DC powe...

Page 81: ...ital Input Wiring Definition Terminal Name Type Function 1 IN0 NPN type digital input Input 0 IN1 Input 1 IN2 Input 2 IN3 Input 3 IN4 Input 4 IN5 Input 5 IN6 Input 6 IN7 Input 7 IN8 Input 8 IN9 Input...

Page 82: ...t is triggered when there is low electric level input Frequency 5kHz Impedance 4 7K Voltage level DC24V The voltage to open 14 5V The voltage to close 14 7V Minimal current 1 8mA negative Max current...

Page 83: ...e If the signal area power supply of the external device and the power supply of the controller are in the same power supply system this connection also can be omitted 3 9 4 OUT Digital Output Wiring...

Page 84: ...solation method optoelectronic isolation Note The times in the form are typical based on the resistive load and may change when the load circuit changes Due to the leak type output the shutdown of the...

Page 85: ...ted 3 9 5 Expansion Module Usage 1 Please follow the above wiring instructions to do power CAN and IO signal wiring correctly 2 Assign IO address and communication speed ratio through DIP switch 3 Aft...

Page 86: ...7 Open or close output port directly through OP command also it can be opened or closed through ZDevelop View Op Please refer to ZBasic for details...

Page 87: ...ower Power communication terminal 1 24V DC power supplies power for expansion module to control communication circuit CAN bus 1 Connect to CAN expansion module or main controller IO Power 2 24V DC pow...

Page 88: ...finition Terminal Name Type Function 1 IN0 PNP type digital input Input 0 IN1 Input 1 IN2 Input 2 IN3 Input 3 IN4 Input 4 IN5 Input 5 IN6 Input 6 IN7 Input 7 IN8 Input 8 IN9 Input 9 IN10 Input 10 IN11...

Page 89: ...alues when the voltage of controller power supply E24V port is 24V Wiring Reference Wiring Note The wiring principle of digital input IN 0 63 is shown in the figure above The external signal source ca...

Page 90: ...Output 11 OUT12 Output 12 OUT13 Output 13 OUT14 Output 14 OUT15 Output 15 Note output 16 23 24 31 32 39 40 47 48 55 56 63 are same as output 0 7 8 15 Specification Item Digital Output OUT0 63 Output...

Page 91: ...iring principle of digital output OUT 0 63 is shown in the figure above The external signal receiving end can be an optocoupler or a relay or solenoid valve all can be connected as long as the input c...

Page 92: ...r disable the internal CAN master function 5 After all the settings are completed it is time to communicate in State the controller CAN nodes it will show information of expansion module 6 State value...

Page 93: ...LM 1 Error indicator it lights when runs abnormally Main power Power communication terminal 1 24V DC power supplies power for expansion module to control communication circuit CAN bus 1 Connect to CAN...

Page 94: ...2 sets of 10Pin screw type pluggable terminal Wiring Definition Terminal Name Type Function AIN0 Input Analog input terminal AIN 0 AIN1 Input Analog input terminal AIN 1 AIN2 Input Analog input termin...

Page 95: ...A 0 1 Resolution 12 bit 12 bit Data range 0 4095 0 4095 Signal range 0 10V input 0 10V output Data refresh ratio 1KHz 1KHz Voltage input impedance output load 300 voltage input impedance 10K voltage o...

Page 96: ...e master s address and speed according to the needs and use the CANIO_ENABLE command to enable or disable the internal CAN master function 5 After all the settings are completed it is time to communic...

Page 97: ...ller can be appropriately adjusted according to the surrounding environment to make it work within the specified standard environment Check item Check content Inspection standards power supply Check w...

Page 98: ...sening Whether the cable is damaged aged cracked The cable must not have any abnormal appearance 5 2 Common Problems Problems Suggestions Motor does not rotate 1 Check whether CAN bus communicates suc...

Page 99: ...and restart the controller after adjustment 2 Check whether the ALM light flickers regularly hardware problem RUN led is ON ALM led is ON 1 Program running error please check ZDevelop error code and c...

Page 100: ...voltage waveform Connect spare analog terminal into analog AGND terminal the voltage unstable situation can be promoted...

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