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XPLC3264E Controller Manual 

 

 

20 

 

 

 
 

 

Chapter Four 

common problem 

 

 

prob

lem 

Suggestions 
for solving 

problems 

 

 

The motor does not rotate. 

Confirm that the ATYPE configuration of the 
controller is correct; 
Confirm whether the pulse sending mode and the 
input pulse mode of the driver match; Confirm 
whether there is hardware limit, software limit, 
and ALM signal function; You can use the test 
software to test and observe whether the pulse 
count is normal; 

The controller has been 
working normally, sending 
out pulses normally, but 

the motor does not rotate. 

Check whether the connection between the drive and 
the motor is correct, the drive and the controller 
Whether the wiring between them is in good 

contact. 

Make sure that the drive is working properly and 
there are no alarms. 

The motor can rotate, 
but it is not working 
properly. 

Check whether the set deceleration and speed exceed 
the equipment limit; 

Check whether the output pulse frequency exceeds 
the receiving limit of the driver; 
Check whether the controller and the driver are 
properly grounded, and whether the anti-interference 
measures are done well; The current limiting 
resistor used in the photoelectric isolation 
circuit at the output terminal of the pulse and 
direction signal is too large, and the working 
current is too small. 

Can control the motor, but 
the motor appears 

Oscillation or overshoot. 

It may be that the driver parameter settings are 
not correct, check the driver parameter settings; 

The acceleration and deceleration time and movement 
speed settings in the application software are 
unreasonable. 

Can control the motor, but 
when working, return 

The origin positioning is 
not allowed. 

Whether the origin signal switch is working 
properly; 

Whether the origin signal is disturbed. 

Limit signal does not work.  The limit sensor is not working properly; 

The signal of the limit sensor is disturbed; 

Summary of Contents for XPLC3264E

Page 1: ...XPLC3264E Controller Hardware Manual Version 1 1...

Page 2: ...manual Refer to the ZBASIC software manual for detailed information about the ZMC controller software and the introduction and routines of each instruction The information in this manual is for refer...

Page 3: ...ller Manual 2 machine Please be sure to design an effective safety protection device in the machine and add an error handling program to the software otherwise the loss caused by the company is not ob...

Page 4: ...wer CAN Interface signal 5 2 2 2 RS232 Interface signal 5 2 2 3 RS485 Interface signal 6 2 2 4 General input signal 6 2 2 4 1 Input 0 7 6 2 2 4 2 Input 8 15 7 2 2 4 3 Input 16 23 7 2 2 4 4 Input 24 31...

Page 5: ...rts multi task running at the same time at the same time it can be directly simulated on the PC XPLC is a product of ZMC motion controller integrated ladder diagram and configuration software 1 1 Conn...

Page 6: ...VB VS C Builder C and other software When debugging you can connect ZDevelop software to the controller at the same time and the dynamic library zmotion dll is needed when the program runs XPLC progra...

Page 7: ...by CAN bus Can be expanded up to 512 isolated input or output ports Axis positive negative limit signal port origin signal port can be configured as any input port at will The maximum output current...

Page 8: ......

Page 9: ...PLC1664E XPLC2464E XPLC3264E Number of basic axes 16 twenty four 32 Maximum number of axes 32 32 32 Basic axis type EtherCAT pulse axis total 16 2 encoder shafts EtherCAT pulse axis total 24 2 encoder...

Page 10: ...yte Flash space 128MByte 1000 blocks 128MByte 1000 blocks 8MByte 128 blocks power input 24V DC input IO24V output Into 24V DC input IO24V output Into 24V DC input IO24V output Into Communication Inter...

Page 11: ...XPLC3264E comes with 32 general purpose input ports and 32 general purpose output ports common for pulse and output Common for encoder and input XPLC3264E has one RS232 serial port one RS485 one netwo...

Page 12: ...XPLC3264E Controller Manual 6 0 10V...

Page 13: ...isolated 24V outputs when the touch screen is connected through a serial port the power supply of the touch screen is provided by the internal power supply 24V For communication quality please use twi...

Page 14: ...XPLC3264E Controller Manual 8 Pin number name Explanation 2 RXD Receive data pin 3 TXD Send data pin 5 GND Power ground 9 DC5V 5V power supply output can be used to power the text screen...

Page 15: ...from here Electricity 2 2 3 RS485 interface signal Pin number name Explanation 1 A Differential data 2 B Differential data 3 GND Power ground 2 2 4 General input signal 2 2 4 1 Enter 0 7 Pin number n...

Page 16: ...XPLC3264E Controller Manual 10 Input 0 and input 1 have the function of latching input A and latching input B at the same time...

Page 17: ...ut 1 have the function of latching input A and latching input B at the same time 2 2 4 3 Enter 16 23 Pin number name Explanation 1 EGND IO power ground 2 EGND IO power ground 3 IN16 Enter 16 4 IN17 En...

Page 18: ...XPLC3264E Controller Manual 12 ground 2 EGND IO power ground 3 IN24 Enter 24 4 IN25 Enter 25 5 IN26 Enter 26 EZ1...

Page 19: ...1 2 IO power signal Output circuit Pin number name Explanation 1 EGND IO power ground 2 E24V IO power supply 24V 3 OUT0 Output 0 4 OUT1 Output 1 5 OUT2 Output 2 6 OUT3 Output 3 7 OUT4 Output 4 8 OUT5...

Page 20: ...XPLC3264E Controller Manual 14 6 OUT11 Output 11...

Page 21: ...d 2 E5V 5V power generated by IO power Source output 300MA 3 OUT16 Output 16 DIR7 4 OUT17 Output 17 PUL7 5 OUT18 Output 18 DIR6 6 OUT19 Output 19 PUL6 7 OUT20 Output 20 DIR5 8 OUT21 Output 21 PUL5 9 O...

Page 22: ...high current output 31 PUL0 The pulse port can use E5V common anode output or E24V common anode output Configure virtual axis for the corresponding axis When atype 0 it is a common output port otherwi...

Page 23: ...The ordinary output port is used as a pulse port so it is an external power supply Some drives are For 24V interface OPTO can be directly connected to 24V Single ended connection Single ended wiring r...

Page 24: ...IN1 0 10V analog input 1 XPLC3264E internal ADDA uses internal power supply third chapter Expansion module Please refer to ZIO Expansion Card Hardware Manual 3 1 Expansion moduleCAN bus input and outp...

Page 25: ...XPLC3264E Controller Manual 19 CANH at the end...

Page 26: ...whether the set deceleration and speed exceed the equipment limit Check whether the output pulse frequency exceeds the receiving limit of the driver Check whether the controller and the driver are pro...

Page 27: ...input Check whether the IO power supply is available Check whether the signal level matches the input port Check if the input port number matches the ID of the IO board No response during output oper...

Page 28: ...XPLC3264E Controller Manual 22 chapter Five Hardware installation Unit mm mounting hole diameter 4 5mm total height of the controller 45mm...

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