Zip HydroTap BC 100 Series Installation And Operating Instructions Manual Download Page 6

Page 6 of 20

Zip Hydro Tap Installation and Operating Instructions - 81467 - April 2006

Installation procedure 

continued

Vent line 

Chilled line 

Hot line 

Front

Vent

Hot Outlet

Step B - Installing the undersink unit 

SPECIAL NOTE: The HydroTap undersink units are heavy, take note of the
weights listed in the table on page 4. If you think you cannot lift the unit
safely, get help and avoid possible injury.

Before positioning the heater connect the braided water inlet hose (supplied) to the
cold water inlet on the unit. This is located at the rear of the unit.

Position the Zip HydroTap undersink unit as close as possible to directly beneath
the Zip HydroTap tap head.

The connection tubes supplied with the tap head assembly CANNOT be lengthened.

Leave at least a 50 mm air-gap without obstruction on each side of the unit and
65mm at the rear

Adjust both cupboard door hinges and attach the supplied rubber door buffers to
the doors to create a 4 mm air-gap between the doors and the cupboard. This is
the minimum ventilation requirement for low usage installations.

Proper air circulation must be provided for all Boiling and Chilled models. The
system will operate correctly only if the recommended air gaps are achieved
during installation. A ventilation hole measuring 100mm must be cut into the top
half of the cupboard door to accommodate the air vent provided. Make sure that

the undersink unit ventilation grilles are not obstructed in any way.
Cupboard ventilation for Boiling only and Boiling Ambient models is recommended.

Step C - Connecting the tap
Model BC and HT (boiling/chilled models)

Measure and trim the blue tube and connect it to the chilled water outlet located
on the top front, right hand side of the undersink unit. Use spring clamps provided.

Measure and trim the red marked tube and connect it to the hot water outlet
located on the top center, right hand side of the undersink unit. Use spring clamps
provided.

Measure and trim the unmarked tube and connect it to the vent outlet located on
the top center, left hand side the top of the undersink unit. Use spring clamps
provided.

NOTE:

All tubes must have a continuous fall back to the undersink unit.

Connect the tap USB connector to the USB port on the undersink unit. Orient the
USB plug carefully and connect, do not force the plug. Once connected, fix the
cable to the wall, ensure it is away from any possible water splashes and is off the
floor.

Note: 

When trimming any silicon tubes trim to minimum length, do not loop any

excess or allow kinking of the tubes. When connecting, slide the tube over the pipe
at least 25mm. There are black plastic clamps provided on the boiling and chilled
hoses to choke the flow if required. Only choke the flow if it is excessively strong.

Model B, BD and HT (boiling only models)

Measure and trim the red marked tube and / or the blue marked tube and connect
it to the hot water outlet and amblient outlet if a BD model, on the top of the
undersink unit. Use spring clamps provided.
Measure and trim the unmarked tube and connect it to the vent outlet on the top of
the undersink unit. Use spring clamps provided.

NOTE: 

All tubes must have a continuous fall back to the undersink unit.

Connect the tap USB connector to the USB port on the undersink unit. Orient the
USB plug carefully and connect, do not force the plug. Once connected, fix the
cable to the wall, ensure it is away from any possible water splashes and is off the
floor.

Note:

Included in the installation pack are

adhesive backed silicon buffers. If air

vents are not installed in the cupboards
housing the HydroTap, the buffers must

be placed on the inside edge of the

cupboard door to create a slight gap

ensuring a minimum airflow. Failure to

do this may cause the HydroTap to

overheat and operate inefficiently.

This instruction is critical

Summary of Contents for HydroTap BC 100 Series

Page 1: ...lled drinking water for kitchens and tea rooms Installation and Operating Instructions 81467 April 2006 This Installation Instruction covers the following HydroTap models BC series B series HT series...

Page 2: ...ommissioning 7 Font Installation procedure 8 Operating the Tap 9 Cleaning 10 Replacing the Filter 10 Pull out Font Template pages a b c d Setting the Energy Saver Timer 11 AuxillIiary Fan Attachment 1...

Page 3: ...gh usage applications this must be installed in the top half of the cupboard door as a matter of course An accessory exhaust fan kit is available and should be used to ensure adequate ventilation Make...

Page 4: ...ned so that the connection point and the stop cock will not be obstructed when the undersink unit is installed Power supply 220 240 Volt AC for connection to the heater via a 10 amp G P O Installation...

Page 5: ...dy and fit the 6mm nut to the All Thread using the tube spanner supplied in the kit Check the Tap Head position before securing it tightly against the bench sink top NOTE 1 The tap assembly must not b...

Page 6: ...d connect it to the hot water outlet located on the top center right hand side of the undersink unit Use spring clamps provided Measure and trim the unmarked tube and connect it to the vent outlet loc...

Page 7: ...he water to 95 C maintaining it at that temperature for a short stabilization period Once stabilized the element will cycle On bring the water to boiling point and hold it there for a short period The...

Page 8: ...base is flush with the bench top NOTE The fixing nut above the drain elbow can be loosened to correctly position the direction of the elbow Ensure when the re positioning is complete the nut is re tig...

Page 9: ...illed water Pulling up the Blue lever allows the tap to operate in a no touch mode Water will flow from between 5 and 15 seconds This is user adjustable To reset return the handle to the Off position...

Page 10: ...e and twist right to left one quarter turn until it stops 4 Ease cartridge downwards to detach it from the filter head socket 5 Do not tilt the cartridge as dirty water may spill from it if tilted 6 U...

Page 11: ...Zip Hydro Tap Installation and Operating Instructions 81467 April 2006...

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Page 14: ...Zip Hydro Tap Installation and Operating Instructions 81467 April 2006...

Page 15: ...ed press Adjust button once and Are You Sure will be displayed Press Adjust once and Litres Filtered will be reset to 0 Activating Sleep Mode This mode allows the HydroTap to go into Energy Saving mod...

Page 16: ...th a safety mode that allows protection against accidental operation by Infirmed or disabled persons 1 On the LCD scroll through the menu to Hot Isolation 2 Press adjust to activate 3 Now go to the Ta...

Page 17: ...k power plug is correctly fitted and switch is turned on Check for loom connection Contact local Zip Service Provider Check LCD for information Check filter usage on LCD screen if filter change is dis...

Page 18: ...3 compressor kit BC150 175 7 90633 cold sensor probe kit blue 18 90639 fan motor kit BC100 125 8 90634 pump kit cold 18 90640 fan motor kit BC150 175 9 90622 PCB kit BC100 125 BC150 175 19 90437 capac...

Page 19: ...ed hose inlet 4 90616 gasket and elbow kit BC 100 125 16 90629 level sensor kit hot tank BC100 125 4 90617 gasket and elbow kit BC 150 175 16 90630 level sensor kit hot tank BC150 175 5 90579 overload...

Page 20: ...gle Solenoid Kit 4 90658 Gasket and Elbow Kit BC 100 125 5 90579 Overload Kit 6 90618 Element 1500 watt Kit 7 90620 Sensor Probe Hot 8 90621 Pump Kit Hot 9 90689 PCB Kit Boiling Only 10 90624 Leak Sen...

Page 21: ...Pump Kit Hot 9 90660 PCB Kit Boiling Only 10 90624 Leak Sensor Kit 11 90625 Control Panel Kit 12 90130 Clips Kit 13 90628 Stop Valve and John Guess Fittings Kit 14 90056 Flexible Inlet Hose Kit 15 90...

Page 22: ...Page 18 of 20 Zip Hydro Tap Installation and Operating Instructions 81467 April 2006 Notes...

Page 23: ...Zip Hydro Tap Installation and Operating Instructions 81467 April 2006 Page 19 of 20 Notes...

Page 24: ...nd the rate of water consumption Zip does not exclude restrict or modify any liability that cannot be excluded restricted or modified or which cannot except to a limited extent be excluded restricted...

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