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Installation instructions & user manual 
806310UK  V1.00 July 2019 - HydroChill HC05

Technical support  

Tel: 0345 6 005 005  Email: [email protected]  www.zipwater.co.uk

Note. This device must be installed vertically with the direction of flow 
downwards (inlet at the top , outlet at the bottom. See Fig 1 adjacent).

• 

The Water Block should be installed in a convenient location on the water 

supply line to the Zip product.

•  Pointer ‘P’ (see Fig.3) should be rotated until in line with the maximum required flow at 

one time. Each number on the scale corresponds to 5 litres of flow i.e. 1 = 5 litres, 10 = 50 
litres.

•  The adjustment key (see Fig.2) should be used to adjust the pointer.
•  The inlet should be connected via an 15mm isolation valve (not supplied).
•  The outlet shall be connected via the 15mm - 1/2” brass compression fitting supplied.
•  Ensure that the direction of flow through the Water Block is correct and that the filter 

screen (see Fig.2) is inserted correctly with the convex surface facing towards the water 
supply.

1.2 Installation

Fig. 2

Fit  key to adjust flow

Key

Reset lever

1.3 Reset Procedure

•  The Water Block will activate and shut off the supply if more water than the set amount is drawn off at one time.
•  In this event firstly isolate and de-pressurise the water supply to the Water Block, identify and repair the cause of 

the leak then remove the pipe-work downstream of the Water Block and press the reset button ‘H’ (see Fig.3).

•  The reset device (see Fig.2) may be fitted to avoid disconnection. This allows the Water Block to be reset by 

operating the lever in the direction shown in Fig.2.

•  In the event of persistent tripping contact Zip for advice on 0345 6 005 005.

1.4 Maintenance

 

•  The filter screen should be checked and cleaned periodically subject to water conditions and usage.

Fig. 1

Fig. 3

Dir

ec

tion of flo

w

Seal

Reset  

device

Direction of  

flow

Filter  

screen

Isolation valve
(not supplied)

15mm - 1/2” brass 

compression fitting

Installation - Section 1 Water block

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Summary of Contents for HydroChill HC05T128

Page 1: ...rmanual 806310UK V1 00July2019 HydroChillHC05 Technicalsupport Tel 03456005005 Email service zipindustries co uk www zipwater co uk Installation instructions usermanual Zip HydroChill HC05Floorstandin...

Page 2: ...stem Installation This system must be installed in accordance with water supply byelaws current IEE regulations and relevant local authority byelaws Electrical o The appliance must be connected to the...

Page 3: ...equired for an extended period of time 48 hours or more do not fill and commission it until ready for first use The HydroChill must be sanitised during the commission process please contact the Zip Wa...

Page 4: ...er pressure of 0 15 MPa 1 5 bar If the incoming mains cold water supply pressure exceeds 0 7 MPa 7 0 bar a pressure reducing valve is required to be fitted in the supply line See Accessories page 6 Wa...

Page 5: ...Motor Kit 8 95132 Relay Compressor AE4430Y GS1A 50 60 9 95133 Capacitor Compressor Tecumseh AE4430Y GS1A 10 95134 Overload Compressor Tecumseh AE4430Y GS1A 11 94441 Compressor Tecumseh AE4430Y GS1A 1...

Page 6: ...lowing have been provided at the installation site Review of all the technical specifications Ensure the floor can support the product weight when full of water allow an extra 4kg when full For Zip Hy...

Page 7: ...ater that can flow through at one time is limited to a pre determined maximum providing the flow rate through it exceeds 2 litres per minute The Water Block also incorporates a non return valve The Wa...

Page 8: ...correct and that the filter screen see Fig 2 is inserted correctly with the convex surface facing towards the water supply 1 2 Installation Fig 2 Fit key to adjust flow Key Reset lever 1 3 Reset Proce...

Page 9: ...5005 Email service zipindustries co uk www zipwater co uk Installation Section 2 Ventilation 50mm back clearance 50mm RHS side clearance 300mm LHS side clearance 400mm 2 0 Clearance envelope For safe...

Page 10: ...t unscrew the grub screw at the back of the tap base in order that it does not foul the o rings bearing on the tap spout Lubricate the o rings on the tap spout with water Align spout base carefully pr...

Page 11: ...t supplied Isolation valves are not supplied 4 1 Connect the water supply and waste pipe 4 1 Connect the water supply and waste pipe It is the installer s responsibility to ensure the installation com...

Page 12: ...s for leaks Repair as necessary again turn the incoming mains cold water supply on re purge and then turn on the mains electricity supply The chiller unit takes up to 20 minutes to chill it s contents...

Page 13: ...upply Unscrew the front panel 2 screws at bottom of panel lift out to locate the filter Grasp the filter cartridge firmly and twist it horizontally a quarter turn clockwise until it stops Some water w...

Page 14: ...Note Factory Setting is 6 months TIME MONTHS SWITCH 1 SWITCH 2 SWITCH 3 SWITCH 4 1 ON OFF OFF OFF 2 OFF ON OFF OFF 3 ON ON OFF OFF 4 OFF OFF ON OFF 5 ON OFF ON OFF 6 OFF ON ON OFF TEST X X X ON X Any...

Page 15: ...nt diagram Remove the panel and clean the condenser using a soft bristled brush or vacuum Replace the panel and restore power when complete Leak Detector A Leak Detector is built into the appliance If...

Page 16: ...onnected or turned on Connect or turn on water supply Water pressure regulator failed Contact local Zip Service Provider Unit frozen up Contact local Zip Service Provider Internal water leak Contact l...

Page 17: ...ranty does not apply to any consumables Consequently no warranty applies to the life of any filtration cartridge installed within the appliance as cartridge life may vary according to water quality an...

Page 18: ...18 Installationinstructions usermanual 806310UK V1 00July2019 HydroChillHC05 Technical support Tel 03456005005 Email service zipindustries co uk www zipwater co uk Notes...

Page 19: ...19 Installationinstructions usermanual 806310UK V1 00July2019 HydroChillHC05 Technicalsupport Tel 03456005005 Email service zipindustries co uk www zipwater co uk Notes...

Page 20: ...instructions usermanual 806310UK V1 00July2019 HydroChillHC05 Technical support Tel 03456005005 Email service zipindustries co uk www zipwater co uk ZipWaterUK 03456005005sales zipindustries co uk www...

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