Zip Hydroboil 301552 Installation Instructions & User Manual Download Page 4

04

Installation instructions & user manual 

804545UK V2.03 Aug 2018 - Zip Hydroboil

Technical support

  

Tel: 0345 6 005 005  Email: [email protected]  www.zipwater.co.uk

WARNINGS AND PRECAUTIONS

Safety

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental 

capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning 

use of the appliance by a person responsible for their safety. For products sold in Europe, this appliance can be used 

by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack 

of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a 

safe way and understand the hazards involved. Children should be supervised to ensure that they do not play with 

the appliance. Cleaning and user maintenance shall not be made by children.

This appliance is intended to be used in commercial applications.

Qualifications

 

If the power cable is damaged it must be repaired only by a qualified technician. To avoid hazards, all installation 

procedures must be carried out by a suitably qualified tradesperson. 

Venting

 

Occasionally steam and / or boiling water may discharge through a vent outlet or the tap. Ensure the tap body is 

located so the tap outlet safely dispenses into the drip tray or sink bowl area, and that the vent is plumbed to a safe 

location, see page 8.

Lifting

Take care when lifting. The Hydroboil may exceed safe lifting limits. If you feel this is beyond your personal 

capabilities, please seek assistance with the lift. Do not lift the Hydroboil by the tap, fascia or any of its connections. 

Refer to the Technical specification, page 5 for the weight of the product.

Positioning

 

It is important to ensure the Hydroboil is positioned in an accessible area. The Hydroboil must have it’s base 

mounted in a horizontal position. 

!

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Before installation

Before installation ensure that provision has been made for the 

following

• 

Review of all the technical specifications.

• 

Ensure the mounting wall can support the product weight when full of water 

(See Technical specification, page 5).

• 

Sufficient space to install the Hydroboil and other components in accordance 

with these installation instructions.

•  Position the heater so there is at least 150 mm clearance above the heater 

for service access, 65 mm to its left and 20 mm to its right – the tap nozzle is 

usually positioned nominally 360 mm above a draining board, drip tray or sink 

bowl area.

• 

For under 3kW rated models Zip Hydroboil models user easy accessible 1 x 230V 

AC 13A double pole isolation switch, or socket ( correctly rated for the appliance)  is 

required. 

For 5.6kW rated models connect via a separate 230V AC ring main rated at no 

less that 32A isolated by a user easy accessible double pole isolation switch.

• 

The Hydroboil  must be connected in accordance with IEE regulations. See 

Summary of Contents for Hydroboil 301552

Page 1: ...03 Aug2018 ZipHydroboil Technicalsupport Tel 03456 005005 Email service zipindustries co uk www zipwater co uk Installationinstructions usermanual Zip Hydroboil Onwallboilingwater Modelnumber 301552...

Page 2: ...onnections 9 Step 4 Assembly Assembly 10 Step 5 Commission the Hydroboil Earth continuity verification 11 Turn the mains power and water on 11 Trouble shooting Trouble shooting table 12 Operation Oper...

Page 3: ...power supply In hard water areas mineral scale accumulation in the boiling chamber of the Zip Hydroboil may become a problem consideration should be given to the maintenance required A suitable form...

Page 4: ...penses into the drip tray or sink bowl area and that the vent is plumbed to a safe location see page 8 Lifting Take care when lifting The Hydroboil may exceed safe lifting limits If you feel this is b...

Page 5: ...f these requirements are not met Technical specification Product code Tank size litres Heat up time Inlet 15 C Heat up time Inlet 10 C Rated voltage and power Dimensions mm W x D x H Filled weight Kg...

Page 6: ...sed only if essential for filling larger vessels Provide clearance for service access of not less than 150mm top 65 mm left 20mm right Mark corner positions for the Hydroboil on the wall in order to p...

Page 7: ...3456 005005 Email service zipindustries co uk www zipwater co uk Installation instructions 10 litre models 15 40 litre models Strain relief bush cable gland Terminal block Escutcheon Tap nut Tap Escut...

Page 8: ...ated from the mains water supply for servicing Water pressure requirements See Technical specification page 5 Venting The Hydroboil is an open vented water heater and as such it is essential to provid...

Page 9: ...lief bush to secure the cable Concealed electrical connection Connect the concealed power cable through the rear access opening to the terminal block via the strain relief bush See diagrams above and...

Page 10: ...for users of the Hydroboil Step 4 Assembly Refit the outer case and secure the 2 sets of screws top and bottom see page 6 to 7 Before installing the tap ensure enough P T F E thread tape is applied t...

Page 11: ...the other test lead to a cover fixing screw then the tap Warning The water may be boiling Verify that in every instance the electrical resistance does not exceed 1 ohm Warning This appliance must be e...

Page 12: ...om vent Power on but no heat Overload repeatedly tripping with excessive steam Overload repeatedly tripping without excessive steam Internal adjustment blocked vent vented incorrectly see page 8 Conta...

Page 13: ...ng dimension 3 7 5 Litre models 37 1 5 3 0 L 198 52 5 0 7 5 L 38 1 5 3 0 L 52 5 0 7 5 L 19 395 3 0L 429 5 0L 542 7 5L 310 1 5L 37 76 273 1 5 3 0 L 302 5 0 7 5 L 56 COLD INLET BOILING WATER VENT 25 40...

Page 14: ...ounting dimensions 10 40 litre models 295 10 25 L 39 5 573 15L 753 25L 813 40L 573 10L 41 84 374 10 25 L 499 40L 62 COLD INLET BOILING WATER VENT 25 41 Positioning pin 6 External plumbing Internal plu...

Page 15: ...Ther Overload 10 94753 Wire Brown 140mm 6 3QC x 1sqmm 11 Not available 12 94454 Cistern Tank 13 94755 Ball Valve Assy 14 94456 Cistern Gasket 15 94457 Cistern Lid 16 SP93118 Elbow Stem 1 4 17 90100 G...

Page 16: ...l 804545UK V2 03Aug2018 ZipHydroboil Technicalsupport Tel 03456005005 Email service zipindustries co uk www zipwater co uk Spare parts diagram 3 7 5 litre models 1 4 6 7 5 2 10 8 23 22 9 19 17 18 15 1...

Page 17: ...ap Top Assy 6 93730 Flow Insert 7 Not available 8 SP90081 Thermostat 9 94447 Kit Escutcheon 10 94758 Fascia HB 11 94470 Tap Assy inc 5 6 7 12 94454 Cistern Tank 13 94755 Ball Valve Assy 14 94456 Ciste...

Page 18: ...18 Installationinstructions usermanual 804545UK V2 03Aug2018 ZipHydroboil Technicalsupport Tel 03456005005 Email service zipindustries co uk www zipwater co uk Spare parts diagram 10 40 litre models...

Page 19: ...f separately to any other household waste Within each of the European Union member countries provisions have been made for collection and recycling of unwanted electrical and electronic equipment In o...

Page 20: ...anual 804545UK V2 03Aug2018 ZipHydroboil Technicalsupport Tel 03456005005 Email service zipindustries co uk www zipwater co uk ZipWaterUK 14BertieWardWay Dereham Norfolk NR191TE 03456005005sales zipin...

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