Zip FlushMaster 40090 Installation Instructions & User Manual Download Page 2 | Manualshive

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87100 v1.12 09.22 FlushMaster

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Contents

Warnings

Warnings ......................................................................................2

Key features .................................................................................3

Parts & accessories .......................................................................3

1. Set up water discharge ............................................................. 4
2. Install sensor ............................................................................ 6
3. Connect latching valve to sensor .............................................7
4. Connect power pack (optional) ............................................. 8
5. Set timing using switches ........................................................ 8
6. Set fill timing using Fill Time Button ........................................ 9
7. Complete installation ............................................................... 9

Maintenance .............................................................................. 10

Cleaning .....................................................................................10
Battery Replacement ..................................................................10
Valve Diaphragm Replacement ..................................................10

Troubleshooting .......................................................................... 11

Read all instructions before attempting to install this system.
Never attempt to install this system without reading all instructions.
Designed for indoor use only. Do not expose to the elements of nature.
All plumbing connections must be made in accordance with AS/NZS3500
and installation with AS/NZS3500.2

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Summary of Contents for FlushMaster 40090

Page 1: ...87100 v1 12 09 22 FlushMaster Page 1 of 12 Installation instructions user manual Zip FlushMaster Surface mounted sensor Water saver urinal flushing system Product code 40090 ...

Page 2: ... timing using Fill Time Button 9 7 Complete installation 9 Maintenance 10 Cleaning 10 Battery Replacement 10 Valve Diaphragm Replacement 10 Troubleshooting 11 Read all instructions before attempting to install this system Never attempt to install this system without reading all instructions Designed for indoor use only Do not expose to the elements of nature All plumbing connections must be made i...

Page 3: ... and brass fittings with Restrictaflow Spares and accessories 99021 Zip FlushMaster Cistern Autosyphon 1 00 inch BSP 25 mm 99022 Zip FlushMaster Cistern Autosyphon 1 25 inch BSP 32 mm 99023 Zip FlushMaster Cistern Autosyphon 1 50 inch BSP 38 mm 99024 Zip FlushMaster Direct Injection Airbreak 1 00 inch BSP 25 mm 99025 Zip FlushMaster Direct Injection Airbreak 1 25 inch BSP 32 mm 99026 Zip FlushMast...

Page 4: ...apacity Single stall Twin stall Single trough Maximum trough length 600 mm Single trough 1 5 to 2 5 litre discharge capacity Single trough 3 0 to 5 0 litre discharge capacity Single trough 4 0 to 7 5 litre discharge capacity Typical Installation with Cistern Typical Installation with Direct Injection Installation 1 Set up water discharge Twin trough Maximum trough length 1200 mm ...

Page 5: ...each cistern as equal in length as possible If this is not practical fit a flow restrictor of equal rating at the entry to each cistern Remove the existing filling mechanism from the cistern including the float and aspirin washer to permit unrestricted inlet of the water The flow of water into the cistern is controlled by the latching valve Remove the existing manual flushing mechanism from the ci...

Page 6: ... the sensor to the latching valve is visible shield it with conduit Warning Do not connect battery or power pack until all plumbing connections are completed The power must be connected last as connection activates the system test mode see page 8 Typical Installation with Surface Mounted Sensor Model WS002 One or two stalls 3600 mm 2400 mm 1200 mm Two or three stalls 500 mm Ceiling Sensor Sensor S...

Page 7: ...remove the valve output connector on the circuit board by lifting it directly upwards Hold the connector so that the fixing screws are facing you Secure the brown cable into the right hand screw terminal and tighten Secure the blue cable into the left hand screw terminal and tighten Push the connector back into the socket on the circuit board positioned so screws face towards the centre of the boa...

Page 8: ... section otherwise you may reset the timing using the switches Delay time valve closed The delay time is set with any combination of the four switches turned ON The minimum flush delay is 45 seconds all switches OFF maximum flush delay is 15 minutes all switches on 1 2 4 8 minutes Setting a short flush delay will reduce the life of the battery Valve open time The valve open or flush and fill time ...

Page 9: ...except while the valve is open To set the valve open flush fill time Press the Fill Time Button until the Fill LED lights up Press the Fill Time Button again to make the Fill LED pulse every second Wait for the desired valve open time to allow the cistern to fill and flush then press the Fill Time Button again to set the Fill Time If the Fill Time Button is not pressed again the timer will be set ...

Page 10: ... and remove existing battery Replace existing battery with lithium cell type CRP2 223A only Zip product code 90098 Replace cover on battery holder and replace cover on sensor housing Valve Diaphragm Replacement Isolate water supply Remove fixing clip on top of latching valve coil by levering up clip with screw driver and clicking back until clip releases from shaft Lift coil spring clip and spacer...

Page 11: ...shes for only 35 seconds at a time Sensor timers set to test mode and latching valve cable wires crossed Reset sensor timer switches and uncross latching valve wire connection Cistern fills or direct inject flushes continually except for time set as duration on period Sensor cable wires crossed Uncross latching wire connection Cistern continues to fill during and after having just flushed Sensor d...

Page 12: ...lications are pending As Zip policy is one of continuous product improvement changes to specifications may be made without prior notice Images in this booklet have been modified and may not be true representations of the finished goods 2020 Zip Heaters Aust Pty Ltd Zip Water ABN 46 000 578 727 67 77 Allingham Street Condell Park NSW 2200 Australia Postal Locked Bag 80 Bankstown 1885 zipwater com P...

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