Zip AQUAPOINT III Eco Installation Instructions & User Manual Download Page 12

12

INSTALLATION INSTRUCTIONS & USER MANUAL 

210001 V1.01 AUG 2017 - ZIP AP3/30e-100e

TECHNICAL SUPPORT

 TEL: 0345 6 005 005 EMAIL: SERVICE@ZIPINDUSTRIES .CO.UK   

WWW.ZIPWATER.CO.UK

Discharge arrangement 

1.

 

Must conform to current regulations.     

2. The expansion relief, temperature and pressure relief valves should drain via a tundish  
    which should be installed in a visible location and away from any electrical devices.
3. The discharge pipe from the tundish should terminate in a safe place where there is no risk  
    to persons in the vicinity of the discharge, be of metal and:
a)   Be at least one pipe size larger than the nominal outlet size of the safety device unless its  
 

total equivalent hydraulic resistance exceeds that of a straight pipe 9m long. Discharge  

 

pipes between 9m and 18m equivalent resistance length should be at least 2 sizes larger  

 

than the nominal outlet size of the safety device, between 18 and 27m at least 3 sizes  

 

larger, and so on. Bends must be taken into account in calculating the flow resistance.  

 

See diagram of typical discharge pipe arrangement and table for sizing copper discharge pipe  

 

on page 13.

b)   Have a vertical section of pipe at least 300mm long, below the tundish before any elbows  
 

or bends in the pipework.

c)   Be installed with a continuous fall.
d)   Have discharges visible at both the tundish and the final point of discharge but where   
 

this is not possible or it is practically difficult there should be clear visibility at one or other  

 

of these locations. Examples of acceptable discharge arrangements are:

e)   Ideally below a fixed grating and above the water seal in a trapped gully.

f)  

Downward discharges at low level; i.e. up to 100mm above external surfaces such as 

      car parks, hard standings, grassed areas etc. are acceptable providing that a wire cage or 
      similar guard is positioned to prevent contact, whilst maintaining visibility.
g)   Discharges at high level: e.g. into metal hopper and metal down-pipe with the end of the  
 

discharge pipe clearly visible (tundish visible or not) or onto a roof capable of withstanding  

 

high temperature discharges of water and 3m from any plastic guttering system that  

 

would collect such discharges (tundish visible).

h)   Where a single pipe serves a number of discharges, such as in blocks of flats, the number  
 

served should be limited to not more than 6 systems so that any installation can be  traced  

 

reasonably easily. The single common discharge pipe should be at least one pipe    

 

size larger than the largest individual discharge pipe to be connected. If unvented hot  

 

water storage systems are installed where discharges from safety devices may not  be  

 

apparent e.g. in dwellings occupied by blind, infirm or disabled people, consideration  

 

should be given to the installation of an electronically operated device to warn when  

 

discharge takes place.

    

Note:

 The discharge would consist of high temperature water and steam. Asphalt, roofing 

felt and non-metallic rainwater goods may be damaged by such discharges.

Note: 

It is not acceptable to discharge straight into a soil pipe. For guidance See G3 3.60. 

INSTALLATION

Summary of Contents for AQUAPOINT III Eco

Page 1: ...1 AUG 2017 ZIP AP3 30e 100e TECHNICAL SUPPORT TEL 0345 6 005 005 EMAIL SERVICE ZIPINDUSTRIES CO UK WWW ZIPWATER CO UK ZIP AQUAPOINTIIIEco INSTALLATION INSTRUCTIONS USER MANUAL MODEL NUMBER AP3 30e AP3...

Page 2: ...this instruction manual please visit www zipwater co uk to download the latest copy Please leave these instructions with the end user after installation General Product Description 3 Approvals 3 Tech...

Page 3: ...ause rapid erosion resulting in particles being deposited as a residue or emitted from the heater The Aquapoint III Eco should not therefore be used in applications where the quality of the water is p...

Page 4: ...ts Vertical wall mounting TECHNICAL CHARACTERISTICS Average thickness of insulation mm 20 60 20 60 20 60 20 60 Connections to the supply network 1 2 BSP 1 2 BSP 1 2 BSP 1 2 BSP Net gross weight with w...

Page 5: ...emperature relief valve set to 0 7 MPa 7 bar and 90 C Expansion vessel pre charged to 0 35 MPa 3 5 bar Expansion vessel capacity 5 litre AP3 30e AP3 50e 8 litre AP3 80e AP3 100e TECHNICAL DATA AP3 30e...

Page 6: ...l area of the connection cable must be appropriate for the power rating and location of the appliance The connecting cable must be adequately secured This appliance must be earthed at all times Check...

Page 7: ...safe to do so The heater should be visually inspected regularly This is particularly important if it is located in a cupboard roof space or any other concealed location If there is any sign of leaks...

Page 8: ...Thermal fuse re settable cut out 6 AQ0320 Sacrificial anode 30 litre 6 AQ0306 Sacrificial anode 50 litre 6 AQ0307 Sacrificial anode 80 100 litre 7 AQ0308 Neon light indicator 8 AQ0321 AP3 30 Outlet t...

Page 9: ...g Valve inc Line Strainer Cold inlet assembly comprising pressure reducing valve with integral line strainer and expansion relief valve with check valve expansion vessel take off and balanced cold wat...

Page 10: ...perature and Pressure Relief Valve 9 Expansion Relief Valve To Drain Via Tundish 10 Check Valve 11 Pressure Reducing Valve 12 Isolating Valve not supplied 13 Drain valves not supplied PIPE FITTING DIA...

Page 11: ...ns should be made to the Zip Aquapoint III Eco and its safety devices using the 15mm or 22mm compression fittings nuts and olives supplied The electrical installation including earthing and cross bond...

Page 12: ...ear visibility at one or other of these locations Examples of acceptable discharge arrangements are e Ideally below a fixed grating and above the water seal in a trapped gully f Downward discharges at...

Page 13: ...42mm up to 27m 1 7m G1 28mm 35mm up to 9m 1 4m 42mm up to 18m 1 7m 54mm up to 27m 2 3m 600mm Maximum Pipe Length Safety device e g temperature relief valve Tundish Metal Discharge Pipe D2 From Tundis...

Page 14: ...ns on page 4 5 Position the Zip Aquapoint III Eco securely on the locating bracket The expansion vessel should be securely fitted to a suitable and convenient wall using the fittings supplied and posi...

Page 15: ...ssel to the cold inlet set assembly take off See pages 10 11 9 A balanced mains pressure cold water supply for a shower may be provided from the connection provided on the cold inlet set otherwise thi...

Page 16: ...rating of 15A All internal wiring is factory mounted and should not be altered or modified A suitable supply cable should be fed through the grommet on the underside of the appliance connected to the...

Page 17: ...nsion Relief Valve to ensure free water flow through the discharge pipe by turning the knob to the left and holding in the open position 10 Set the temperature control to the desired setting The econo...

Page 18: ...y and contact a competent person familiar with unvented systems 9 Please note that lime scale deposits form more readily at higher temperatures Damage or failures caused by the formation of lime scale...

Page 19: ...e tight Schedule MAINTENANCE LIVE TESTING 7 Check condition of the sacrificial anode by disconnecting the wire between the anode and vessel and verifying that the current between anode and vessel exce...

Page 20: ...re Isolate the heating system and check thermal controls when discharge ceases Replace thermostat if faulty Continuous water discharge from the tundish Pressure reducing valve not operating correctly...

Page 21: ...cates that this product needs to be disposed of separately to any other household waste Within each of the European Union member countries provisions have been made for the collection and recycling of...

Page 22: ...t of removal cartage and re installation of any component of the appliance if it needs to be returned for repair to Zip or its Distributor This warranty does not cover damage resulting from non operat...

Page 23: ...23 INSTALLATION INSTRUCTIONS USER MANUAL 210001 V1 01 AUG 2017 ZIP AP3 30e 100e TECHNICAL SUPPORT TEL 0345 6 005 005 EMAIL SERVICE ZIPINDUSTRIES CO UK WWW ZIPWATER CO UK NOTES...

Page 24: ...0001 V1 01 AUG 2017 ZIP AP3 30e 100e TECHNICAL SUPPORT TEL 0345 6 005 005 EMAIL SERVICE ZIPINDUSTRIES CO UK WWW ZIPWATER CO UK Zip Water UK 14 Bertie Ward Way Dereham Norfolk NR19 1TE 0345 6 005 005 s...

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