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Zip Hydroboil - Installation & Operating Instructions - 81419 - January 2004

f)

In all installation instances the walls of the heater must be verticle and the
base horizontal, there can be no exceptions to this rule.

Note: 

If the water pressure is likely to exceed 700 kPa, a 350 kPa pressure

reducing valve must be installed in the cold water supply line.

Before you begin

Locate the paper mounting-hole template packed with the heater.

Read the installation and operating instructions completely.

Decide whether to install with concealed or exposed plumbing and / or
electrical connections. Concealed connections are preferred for a superior
appearance.

If the heater is used for filling cups, then insert the flow restrictor into the

outlet pipe before securing tap assembly.

Step 1 - Positioning

Position the heater so the tap will drain onto the draining board or drip tray.

Position the base of the tap to be not less than 200 mm above the draining
board. ( height should be increased only if it is essential to accommodate
larger vessels.)

Minimum clearances for service are 150 mm top, 65 mm left and 20 mm right.

Mark corner position on wall so to position mounting-hole template.

Step 2 - Fastening

Position mounting-hole template on the wall and drill mounting holes where
shown.

Drill holes for water inlet, vent outlet and wiring if it is intended to install the
heater with concealed electrical and plumbing connections.

Remove cover fastening screws and lift cover away from chassis.

Install plumbing and wiring, and prepare pipe ends for connection as shown in
step 3.

Screw heater chassis to wall using screws or bolts suited to the wall surface.
Screws/bolts must be able to support the following weights when filled.

Installation Procedures

15 litre models

34.5 kgs

25 litre models

47 kgs

40 litre models

71 kgs

Installation Requirements 

continued

This switch must provide all-pole disconnection and a contact seperation of
at least 3 mm installed in accordance with wiring rules.

c) Cold water supply with a minimum working pressure of 100 kPa and a

maximum working pressure of 700 kPa connected via an isolation valve.

d) Outlet drainage to a sink draining board or to a drip tray.

e) Access to drainage from a vent situated at the base of the heater.

Summary of Contents for 04061 Hydroboil

Page 1: ... boiling water 11062 Hydroboil Electronic 15 Litre White 11061 Hydroboil Electronic 15 Litre S S 12062 Hydroboil Electronic 25 Litre White 12061 Hydroboil Electronic 25 Litre S S 04062 Hydroboil Electronic 40 Litre White 04061 Hydroboil Electronic 40 Litre S S ...

Page 2: ...3 Installation Procedures 4 Step 1 Positioning 4 Step 2 Fastening 4 Step 3 Connecting 5 a Plumbing 5 b Venting 5 c Electrical 6 Step 4 Assembling 6 Step 5 Commissioning 6 Problem Solving 7 Operating Procedures 7 Wiring Diagram 8 Mounting Template 9 Main PCB Settings 10 Connecting John Guest Fitting 10 Spare Parts 11 Warranty 12 Contents ...

Page 3: ...f the heater under any circumstances without first isolating the heater from the power supply Do not use strong corrosive or abrasive cleaners to clean the case of the heater Frost protection If this heater is located where ambient air temperature could fall below 5ºC when the heater is not in use do not turn off the appliance electrically This safeguard does not offer the same protection to the c...

Page 4: ...rger vessels Minimum clearances for service are 150 mm top 65 mm left and 20 mm right Mark corner position on wall so to position mounting hole template Step 2 Fastening Position mounting hole template on the wall and drill mounting holes where shown Drill holes for water inlet vent outlet and wiring if it is intended to install the heater with concealed electrical and plumbing connections Remove ...

Page 5: ...kPa a pressure limiting valve must be installed in the cold water supply line We recommend a valve rated at 350 kPa for this application b Venting A vent at the base of the heater must be plumbed to a safe visible location as under certain conditions it may discharge cold or boiling water and or steam For exposed vent plumbing connect vent outlet from the base of heater to a 1 2 or 12 7 mm pipe wh...

Page 6: ...er is upright Step 5 Commissioning Check previous steps Turn water supply ON check connections for leaks Turn tap handle to the lock down side and leave open until water starts flowing from the outlet Return the handle to the closed position to stop water flow and turn the handle 180º to the cup fill position See page 8 for LED Display information Turn power on After a short time boiling water wil...

Page 7: ...ws a vessel to be filled without holding your hand where it may be affected by steam Pot fill position Cup fill position Symptom Possible Cause Solution Fails to dispense water Water isolating valve turned off Blocked filter blocked meter tube blocked strainer jammed ball valve assembly airlock in transfer tube Check water supply valve Contact a Zip authorised agent Water not boiling No power Faul...

Page 8: ... brought to boiling point and is being maintained normally within 1 C of boiling point During the initial heat up the contents of the boiling chamber may be below boiling point for a period and during that period the text Boiling Water may not be illuminated Filter Active If your Zip Hydroboil is specified with a filter the Filter Active text will normally be illuminated This indicated that the fi...

Page 9: ... Mounting Template Wall template for 15 litre 25 litre 40 litre models 374 15L 25L 499 40L 295 15L 25L 420 40L 591 15L 25L 771 25L 831 40L 188 15L 25L 313 40L EXTERNAL PLUMBING INTERNAL PLUMBING BENCH TOP 54 28 41 42 145 41 TYP 41 150 CLEAR 39 5 120 CLEAR 39 5 20 TYP COLD INLET VENT ...

Page 10: ...e multi element PCB is factory pre set to give optimum performance in all normal installation situations For high altitude installations above 1000mtrs there is an alternative dip switch setting See both settings at left Note When altering the factory pre set temperature of a multi element PCB it is important that dip switch No 4 is in the OFF position Connecting John Guest Fittings Single element...

Page 11: ...op kit 13 90536 Fascia lens and actuator kit 14 90494 Meter tube kit 2400 watt 14 90526 Meter tube kit 3000 watt x 2 14 90527 Meter tube kit 3600 watt 15 90502 Tap assembly complete 16 90594 Main PCB kit for single element 16 90596 Main PCB kit for multi element 17 90491 Clean hole cover kit 18 90123 Element kit 2400 watt 220 240 volt 18 90125 Element kit 2 x 3000 watt 220 240 volt 18 90124 Elemen...

Page 12: ... Service Provider or the cost of removal cartage and re installation of any component of the appliance if it needs to be returned for repair to Zip or its Distributor This warranty does not cover damage resulting from non operation of the appliance or consequential damage to any other goods furnishings or property No warranty applies to the life of any filtration cartridge installed with the appli...

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