Zip 04061 Hydroboil Installation And Operation Manual Download Page 12

Page 12 of 12

Zip Hydroboil - Installation & Operating Instructions - 81419 - January 2004

Head Office

Zip Heaters (Aust) Pty. Ltd.
67 Allingham Street
Condell Park NSW 2200 
Postal: Locked Bag 80
Bankstown 1885 Australia

Website: www.zipheaters.com
Facsimile (02) 9796 3858
Telephone (02) 9796 3100
Free Call  1 800 638 633

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Warranty Information

The Zip appliance you have chosen is precision-built from the finest materials
available and should give many years of trouble free service.

Certain warranties may be implied by law into your contract with Zip. The
warranty provided below is additional to these implied warranties and nothing
set out below shall limit your statutory rights or rights at law.

Zip Heaters (Aust) Pty Ltd warrants that, should any part fail within 24
calendar months of installation, that part will be repaired or replaced free of
charge by Zip or its Distributor or Service Provider, except as set out below,
provided the appliance is installed and used strictly in accordance with the
instructions supplied, and that failure is not due to accident, misuse, abuse,
unsuitable water conditions, or to any alteration, modification or repair by any
party not  expressly nominated by Zip.

No costs are payable by the customer other than any mileage or travelling-time
charges incurred by a Zip Service Provider or the cost of removal, cartage and
re-installation of any component of the appliance if it needs to be returned for
repair to Zip or its Distributor.

This warranty does not cover damage resulting from non-operation of the
appliance or consequential damage to any other goods, furnishings or property.

No warranty applies to the life of any filtration cartridge installed with the
appliance as cartridge life may vary according to water quality and the rate of
water consumption.

Zip does not exclude, restrict or modify any liability that cannot be excluded,
restricted or modified or which cannot, except to a limited extent, be excluded,
restricted or modified as between the owner or user and Zip under the laws
applicable.

Furthermore, this warranty does not displace any statutory warranty, but, to the
extent to which Zip is entitled to do so, the liability of Zip under any statutory
warranty will be limited at Zip's option to the replacement of the appliance or
supply of equivalent appliance, the payment of the cost of replacing the
appliance or acquiring an equivalent appliance, or the payment of the cost of
having the appliance repaired or the repair of the appliance.

Registering Your Purchase

Registering your Zip installation on the Zip website may help to establish date
of installation should it become necessary to service the appliance under terms
of the Zip warranty. To register your installation go to www.zipheaters.com and
look under the heading "Warranty".

Summary of Contents for 04061 Hydroboil

Page 1: ... boiling water 11062 Hydroboil Electronic 15 Litre White 11061 Hydroboil Electronic 15 Litre S S 12062 Hydroboil Electronic 25 Litre White 12061 Hydroboil Electronic 25 Litre S S 04062 Hydroboil Electronic 40 Litre White 04061 Hydroboil Electronic 40 Litre S S ...

Page 2: ...3 Installation Procedures 4 Step 1 Positioning 4 Step 2 Fastening 4 Step 3 Connecting 5 a Plumbing 5 b Venting 5 c Electrical 6 Step 4 Assembling 6 Step 5 Commissioning 6 Problem Solving 7 Operating Procedures 7 Wiring Diagram 8 Mounting Template 9 Main PCB Settings 10 Connecting John Guest Fitting 10 Spare Parts 11 Warranty 12 Contents ...

Page 3: ...f the heater under any circumstances without first isolating the heater from the power supply Do not use strong corrosive or abrasive cleaners to clean the case of the heater Frost protection If this heater is located where ambient air temperature could fall below 5ºC when the heater is not in use do not turn off the appliance electrically This safeguard does not offer the same protection to the c...

Page 4: ...rger vessels Minimum clearances for service are 150 mm top 65 mm left and 20 mm right Mark corner position on wall so to position mounting hole template Step 2 Fastening Position mounting hole template on the wall and drill mounting holes where shown Drill holes for water inlet vent outlet and wiring if it is intended to install the heater with concealed electrical and plumbing connections Remove ...

Page 5: ...kPa a pressure limiting valve must be installed in the cold water supply line We recommend a valve rated at 350 kPa for this application b Venting A vent at the base of the heater must be plumbed to a safe visible location as under certain conditions it may discharge cold or boiling water and or steam For exposed vent plumbing connect vent outlet from the base of heater to a 1 2 or 12 7 mm pipe wh...

Page 6: ...er is upright Step 5 Commissioning Check previous steps Turn water supply ON check connections for leaks Turn tap handle to the lock down side and leave open until water starts flowing from the outlet Return the handle to the closed position to stop water flow and turn the handle 180º to the cup fill position See page 8 for LED Display information Turn power on After a short time boiling water wil...

Page 7: ...ws a vessel to be filled without holding your hand where it may be affected by steam Pot fill position Cup fill position Symptom Possible Cause Solution Fails to dispense water Water isolating valve turned off Blocked filter blocked meter tube blocked strainer jammed ball valve assembly airlock in transfer tube Check water supply valve Contact a Zip authorised agent Water not boiling No power Faul...

Page 8: ... brought to boiling point and is being maintained normally within 1 C of boiling point During the initial heat up the contents of the boiling chamber may be below boiling point for a period and during that period the text Boiling Water may not be illuminated Filter Active If your Zip Hydroboil is specified with a filter the Filter Active text will normally be illuminated This indicated that the fi...

Page 9: ... Mounting Template Wall template for 15 litre 25 litre 40 litre models 374 15L 25L 499 40L 295 15L 25L 420 40L 591 15L 25L 771 25L 831 40L 188 15L 25L 313 40L EXTERNAL PLUMBING INTERNAL PLUMBING BENCH TOP 54 28 41 42 145 41 TYP 41 150 CLEAR 39 5 120 CLEAR 39 5 20 TYP COLD INLET VENT ...

Page 10: ...e multi element PCB is factory pre set to give optimum performance in all normal installation situations For high altitude installations above 1000mtrs there is an alternative dip switch setting See both settings at left Note When altering the factory pre set temperature of a multi element PCB it is important that dip switch No 4 is in the OFF position Connecting John Guest Fittings Single element...

Page 11: ...op kit 13 90536 Fascia lens and actuator kit 14 90494 Meter tube kit 2400 watt 14 90526 Meter tube kit 3000 watt x 2 14 90527 Meter tube kit 3600 watt 15 90502 Tap assembly complete 16 90594 Main PCB kit for single element 16 90596 Main PCB kit for multi element 17 90491 Clean hole cover kit 18 90123 Element kit 2400 watt 220 240 volt 18 90125 Element kit 2 x 3000 watt 220 240 volt 18 90124 Elemen...

Page 12: ... Service Provider or the cost of removal cartage and re installation of any component of the appliance if it needs to be returned for repair to Zip or its Distributor This warranty does not cover damage resulting from non operation of the appliance or consequential damage to any other goods furnishings or property No warranty applies to the life of any filtration cartridge installed with the appli...

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