INSTALLATION and ASSEMBLY SAFETY INSTRUCTIONS (continued)
Please Note: Observing the following statements and warnings reduces the likelihood of serious or fatal injury.
10. Now, while standing erect, test the connections by placing your full weight (as close to 250 lbs. as possible) on the
trolley at approximately the center point of the ride. If you feel any slippage you must adjust the tension again and
tighten the cable clamps further. Repeat this process until there is no slippage.
11. Obtain a secure platform to place at the starting point of the ride. Place it at the start of the ride and make sure that
it cannot tip in any direction.
12. Now test the ride. You should stop a short distance before reaching the other end. If you stop considerably short,
then you probably have too much tension in the cable and should loosen the turnbuckle slightly. If you come too
close to the ground, then you may have too little tension and should tighten the turnbuckle slightly, or you should
recheck your measurements.
13. After the first use, you may expect a small amount of stretch in the cable due to its construction. This is normal and
can be adjusted by following the installation instructions step 9.
Your ZL90 is now ready for use and enjoyment.
At the Beginning of Each Play Season:
o
Check the trolley, cable and cable clamps for evidence of rust, deterioration, excessive wear, fractures,
breaks or sharp edges. Replace if necessary.
o
Check for all bolt covering’s and sharp edges. Replace if necessary.
o
Check all nuts and bolts for tightness and tighten as required.
o
Rake and check the depth of loose fill protective surfacing materials to prevent compaction and to maintain
appropriate depth. Replace as necessary. It is particularly important that this procedure be followed at the
beginning and end of each play season.
o
Reinstall Plastic Parts, Swing Seats or Other Items.
Once a Month During Play Season:
o
Check the trolley, cable and cable clamps for evidence of rust, deterioration, excessive wear, fractures,
breaks or sharp edges. Replace if necessary.
Twice a Month During Play Season:
o
Rake and check the depth of loose fill protective surfacing materials to prevent compaction and to maintain
appropriate depth. Replace as necessary. It is particularly important that this procedure be followed at
the beginning and end of each play season.
o
Check for all bolt covering’s and sharp edges. Replace if necessary.
o
Check all nuts and bolts for tightness and tighten as required.
At the End of Each Play Season/Temperature Drops Below 32 degrees Fahrenheit:
o
Uninstall and take the ZL90 Zip Line trolley, swing seats or other items inside.
o
Rake and check the depth of loose fill protective surfacing materials to prevent compaction and to maintain
appropriate depth. Replace as necessary. It is particularly important that this procedure be followed at
the beginning and end of each play season.
Maintenance:
1) When done at prescribed intervals, the above check lists will provide for long lasting and
safe use of your ZL90 Zip Line.
2) Owners shall be responsible for maintaining the legibility of the warning labels.
WARNING: Always check the cable before use following an electrical storm. Lightning can strike the cable and
weaken it, which could result in a fall and injury!
WARNING: Failure to carry out these checks and inspections could result in a fall and injury!
Summary of Contents for ZL90
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