Zip Line Fun ZL90 Installation, Operating And Maintanance Manual Download Page 4

INSTALLATION and ASSEMBLY SAFETY INSTRUCTIONS
Please Note: Observing the following statements and warnings reduces the likelihood of serious or fatal injury. 
Do not substitute parts! 

The parts provided have been safety tested to exceed the maximum    

stresses expected to be encountered when using this product. If a part becomes damaged in any way  

email [email protected] for replacement information. 

1.  Be sure

 that the supporting trees or uprights are secure and will support at least 1250 pounds. 

If you are using 

uprights other than trees or are considering installation on other than level ground please 

email [email protected] for important safety information. 

2.  Be sure

 that the area between the trees or uprights is level and at a distance of not less than 6 feet from any structure or 

obstruction such as a fence, garage, house, tree trunk, interfering branches, laundry line or electrical wire. 

3.  The maximum fall height

 for this product is determined by measuring from the handles to the ground at the highest 

point of attachment to the tree or upright. This will vary depending upon the height of the user and the distance between 

the trees or uprights (see assembly instructions).

4.  Do not

 install ZL90 Zip Line over concrete, asphalt, packed earth, grass, carpet or any other hard surface. A fall 

onto a hard surface can result in a serious injury or death to the equipment user. 

(See enclosed CONSUMER 

INFORMATION SHEET FOR PLAYGROUND SURFACING MATERIALS)

.

5.  Cable height:

 For ZL90 Zip Line to operate properly and safely it is necessary to follow the mounting instructions 

carefully and observe the height recommendations. One end of the cable must be mounted at a lower level than the other 

end and depending upon the height of the user and the distance between the trees or uprights, these levels can be easily 

determined as follows:

5a.

 Measure the height of the user. If there is more than one user, and less than 6 inches in difference between their 

heights, then for this purpose use the height of the tallest user. If heights of the users differ by more than 6 inches, it is 

recommended that the height of the cable be adjusted to accommodate a user whose height is outside the range and that 

user not be permitted to ride until adjustment is made. Add 2 1/2 feet to the height of the user determined and mark this 

point on the upright intended to be the end point of the ride (i.e., if the user is 5’ 2” tall or 62 inches, then 62 plus  2 1/2 feet 

or 30 inches equals 92 inches or 7’ 8”). 

SEE TABLE

5b.

 Measure the distance between the uprights. For the full 90 feet add 4 feet (48”) to the height of the mark made on the end 

point upright and mark this point on the upright intended to be the starting point of the ride (i.e., 92” + 48” = 140” or 11’ 

8”). For each 10 feet less distance between uprights reduce the add-on to the starting point by 6 inches (i.e. 70’ distance 

equals 3’ or 36” of add on at starting point. 

SEE TABLE

.

Please Note: Observing the following statements and warnings reduces the likelihood of serious or fatal injury. 

WARNING! 

Do not add additional slope to the cable. This will not improve the ride and may create a danger to 

the user!

USER HEIGHT

LOW END  

CABLE HEIGHT

HIGH END CABLE HEIGHT 

AT DISTANCE BETWEEN UPRIGHTS

90 FEET

80 FEET

70 FEET

60 FEET

48 Inches 

78 Inches 

126 Inches 

120 Inches 

114 Inches 

108 Inches 

54 Inches 

84 Inches 

132 Inches 

126 Inches 

120 Inches 

114 Inches 

60 Inches 

90 Inches 

138 Inches 

132 Inches 

126 Inches 

120 Inches 

66 Inches 

96 Inches 

144 Inches 

138 Inches 

132 Inches 

126 Inches 

72 Inches 

102 Inches 

150 Inches 

144 Inches 

138 Inches 

132 Inches

Summary of Contents for ZL90

Page 1: ...ll parts hardware for easy assembly ziplinefun com Ages 8 weighing up to 250lbs Made in the USA for over 40 years The Only Residential Zipline to meet ASTM Home Playground Equipment Safety Standards Z...

Page 2: ...line installation trees gear trolleys or related components We are not responsible for any injuries or deaths that occur during the construction or operation of your zip line or any other products No...

Page 3: ...Observing the following statements and warnings reduces the likelihood of serious or fatal injury ZL90 Zip Line has been designed to provide children and adults with all of the enjoyment and tradition...

Page 4: ...the other end and depending upon the height of the user and the distance between the trees or uprights these levels can be easily determined as follows 5a Measure the height of the user If there is m...

Page 5: ...refully uncoil the galvanized aircraft cable D Wrap one end around the starting point high end upright at the height marked in Safety Instructions step 5b Upright Upright Sling Turnbuckle Turnbuckle N...

Page 6: ...ter the first ride DISTANCE NOTE Do not place the first cable clamp closest to the tree upright any nearer than 1 times the diameter of the tree upright A B C INSTALLATION and ASSEMBLY SAFETY INSTRUCT...

Page 7: ...ecure this end as illustrated and hand tighten nuts Using pliers or vice grips grip the free end of the cable and pull as tight as possible Slide the cable clamp towards the turnbuckle to secure and p...

Page 8: ...nsion the cable should be 4 inches closer to the ground If this distance is more than 4 inches then you must tighten the turnbuckle s If the distance is less than 4 inches you must loosen the turnbuck...

Page 9: ...depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth Replace as necessary It is particularly important that this procedure be followed at the beg...

Page 10: ...H THIRD CLAMP EVENLY BETWEEN THE FIRST TWO CLAMPS 4 NOW TIGHTEN ALL NUTS EVENLY TO 3 FOOT POUNDS OF TORQUE 5 INSPECT TO BE SURE THAT THE WIRE ROPE HAS NET BEEN DAMAGED 6 RE TORQUE ALL NUTS AFTER APPLY...

Page 11: ...ubject to misuse abnormal service or handling or which has been altered or modified in design construction assembly installation or operation In order to enforce the rights under this limited warranty...

Page 12: ......

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