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Inspection

1. Visual inspection shall be made before each use of the jack, checking for leaking hydraulic fluid, and damaged, loose

or missing parts.

2. Each jack shall be inspected by an authorized

ZINKO

service facility immediately, if subjected to an abnormal load or

shock.

3. Owners and/or users should be aware that repair of this equipment may require specialized knowledge and facilities.

It is recommended that an annual inspection of the jack be made by an authorized

ZINKO

service facility and that any

defective parts, decals or warning labels be replaced with genuine

ZINKO

parts. A list of authorized service facilities is

available from

ZINKO

.

Damaged Jacks

Any jack which appears to be damaged in any way, is found to be badly worn, or operates abnormally

SHALL BE REMOVED FROM SERVICE until necessary repairs are made by an authorized

ZINKO

service facility.

Operating Instructions

(Before Use)

1.

Check oil level.

With the jack in an upright position and the ram completely retracted, open release valve by turning

release assembly counterclockwise. Remove filler plug; the oil level should be just up to the hole. Fill if necessary

with clean hydraulic jack oil. NEVER USE BRAKE OR SHOCK ABSORBER FLUID.

2.

Lubricate internal components.

With release valve open, pump handle six full strokes to assure proper internal

lubrication.

3.

Bleed the hydraulic system.

During transit hydraulic jacks may become "air-bound", causing spongy ram action. To

bleed the hydraulic system:

a)

Close the release valve by turning clockwise.

b)

Insert handle in socket and pump jack

up to full height.

c)

Open the release valve, invert the jack and force the ram to retract.

Using the Jack

1. Use the shortest possible air hose from compressor to the jack. Clean dirt from air hose and connect together.

BE SURE to attach air filter and oiler to the outlet of compressor.

2. Close release valve, depress air valve and check lifting ram. Open release valve and check lowering of the ram.

3. Once the saddle contacts the load, STOP and re-check the point of contact to ensure load is centered. Raise the load

carefully to desired height and never raise further.

4. After jacking, BE SURE TO TRANSFER LOAD TO JACK STAND.

5. Lower load by turning release valve counterclockwise slightly and very slowly. DO NOT TURN RELEASE VALVE MORE

THAN TWICE, which can cause dangerous sudden lowering.

NOTE:

Take care not to contaminate coupler with dirt or sand which may cause malfunction of jack and air

pump. BE SURE air hose is kept connected while centering jack under point of contact.

READ THIS OPERATION MANUAL THOROUGHLY and fully understand its contents before using the jack.

The manual explains important warning information.

This jack is designed for lifting purposes only, not for supporting loads.

Immediately after jacking, support vehicle (load) with appropriately rated stands or equivalent blocking.

DO NOT ALLOW JACK ALONE, TO SUPPORT VEHICLE (LOAD).

DO NOT OVERLOAD THIS JACK BEYOND ITS RATED CAPACITY.

This jack is designed for use only on hard level surfaces capable of sustaining the load. Use on other than hard

level surfaces may result in jack instability and possible loss of load.

Failure to read these warnings may result in loss of load, damage to jack and/or failure resulting in personal

injury or property damage.

NEVER

get your arm, leg, and/or body under a heavy load supported only by a jack.

When the handle is not in use, remove it from the body of the jack. Never use a handle other than the one

designated by the specifications.

Operating air pressure

MUST

be within the range of

100 to 200 psi.

Be sure to

USE CLEAN, DRY AIR.

Dirty or humid air may cause malfunction of air pump. Clean dirt from air

hoses and connect together.

Failure to read this caution may result in loss of load, damage to jack, and/or failure resulting in personal injury

or property damage.

For Your Safety and to Prevent Injury

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

WARNING

!!

Operation

The owner and/or operator shall have an understanding of these operating instructions and warnings before operating

the jack. Warning information shall be emphasized and understood. If the operator is not fluent in English, the instructions

and warning shall be read to and discussed with the operator in the operator's native language by the purchaser/owner,

making sure that the operator comprehends its contents.

Operating Instructions & Repair Parts List

Toll Free:

1-800-579-8088

Web:

www.zinko.com

ZINKO

H y d r a u l i c J a c k

M O D E L

ZABJ-22PA

Air Hydraulic Bottle Jack

Summary of Contents for ZABJ-22PA

Page 1: ...g BE SURE TO TRANSFER LOAD TO JACK STAND 5 Lower load by turning release valve counterclockwise slightly and very slowly DO NOT TURN RELEASE VALVE MORE THAN TWICE which can cause dangerous sudden lowering NOTE Take care not to contaminate coupler with dirt or sand which may cause malfunction of jack and air pump BE SURE air hose is kept connected while centering jack under point of contact READ TH...

Page 2: ...5 Snap Ring 24 Push Nut 6 Ram Packing Seat 25 Air Vent Assy 7 Ram Backup Ring 26 Release Handle 8 Ram Packing 27 Air Pump Assy 9 Ram Packing Stopper 28 Oil Plug 10 Vertical Pin RP Repair Kits All 11 Horizontal Pin 12 Ram Spring 13 Ram Spring Stopper 14 Valve Ball 15 Valve Spring 16 Valve Plug 17 Release Stem 18 Release Packing 19 Safety Valve Ball Zinko Hydraulic Jack Model ZABJ 22PA Parts Breakdo...

Page 3: ...60667 35 A V Body 9060667 06 Backup Ring 9060667 21 Valve 9060667 36 Lever 9060667 07 U Cup Ring 9060667 22 Piston A 9060667 37 Pin 9060667 08 O Ring 9060667 23 Pilot Piston Cushion 9060667 38 Quick Coupler 9060667 09 Cylinder Bolt 9060667 24 Screw 9060667 39 O Ring 9060667 10 Silencer 9060667 25 Piston 9060667 40 A V Piston 9060667 11 U Style Gasket 9060667 26 Hex Screw 9060667 41 A V Cylinder 90...

Page 4: ... needed Maintenance 1 Lubrication LACK OF OIL CAN CAUSE MALFUNCTION Occasionally lubricate the handle socket pivot point extension screw and release screw thread to prevent corrosion 2 To Add or Replace Hydraulic Jack Oil a Retract ram completely b Remove filler plug with your fingers and fill reservoir with designated jack oil or general hydraulic fluid to the bottom edge of fill hole with jack u...

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