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ZinCo GmbH ∙ Lise-Meitner-Strasse 2 ∙ 72622 Nürtingen ∙ Germany 

Tel. +49 (0) 7022 6003-0 ∙ Fax +49 (0) 7022 6003-100

E-Mail: [email protected] ∙ www.zinco-greenroof.com

3

Important assembly and maintenance instructions:

The ZinCo Fallnet

®

 ASG, together with a ballast in the form of 

a green roof as static equilibrium with a minimum of 80 kg/m² 
(dry weight), provides a collective edge protection system for 
temporary maintenance work in accordance with EN 13374 

Class A. 

 

 

Installing a green roof, ensuring static equilibrium:  

 

The green roof is used as a counter weight for the Fallnet

®

 

ASG guardrail. For this reason, special attention must be 
paid to ensure the stable positioning of the green roof. 
Angular, broken and specific heavy material with a bulk 
weight of at least 1000 kg/m³ is the main component to be 
used in the vegetation substrate. The minimum area load 
of the green roof in an installed, dry condition is 80 kg/m². 
The rooting aspect of the greening measure itself provides 
additional protection. If there is a risk of wind erosion between 
applying the bulk material (= the substrate) and the greening 
measures, additional counter measures have to be taken, for 
example, the use of pre-cultivated mats or elements or even 
an anti-erosion net. Annual care and maintenance is vitally 
important. It is important to ensure that there is permanent 
extensive growth and therefore root penetration = static 
equilibrium. The required minimum layer thickness, which 
will depend on the substrate used, is to be spot-checked and 

documented during annual maintenance.   

General assembly, maintenance and safety instructions

• The ZinCo Fallnet

®

 ASG must be assembled and checked  

  by instructed, qualified professionals and in compliance  
  with this manual. 
•  Prior to installation, all parts of the ZinCo Fallnet

®

 ASG are  

  to be checked for defects. All damaged parts are to be  
  replaced.
•  The roof pitch must not exceed 5°. 
•  The ZinCo Fallnet

®

 ASG is only to be used on roofs with  

  a parpet. The height of the parpet in this case must be  
  at least 50 mm. If the difference between the substrate  
  surface and the upper edge of the parpet is less than 
  150 mm, toe boards are to be used in addition.
• The max. distance between posts is 2.6 m. 
• There must always be a post module mounted at the start/ 

  end of the ZinCo Fallnet

®

 ASG. The maximum projection  

  of the handrail or of the mid rail is 0.3 m here.
• The handrail or the mid rail can be extended by locking  

  one element into another. The connectors are to be  

  inserted as far as possible. 
• The connectors for the handrails, mid rails and corner  
  connectors are secured with a drilling screw.  
• Corner joints are to be used for the corners of the handrail  
  and mid rail. The distance between the corner joint and  
  the post is max. 0.44 mm. on one side and max. 1.65 mm  

  on the other side.

• The posts are height-adjustable. The space between mid  
  rail and toe board and also between mid rail and the 

 

  upper edge of the parpet must each not exceed 470 mm. 
• All nuts and bolts are to be tightened to 10 Nm. A suitable  
  lubricant is to be applied to connecting parts to stop them  
  “getting jammed”.

• Please ensure that any openings between the edge protection  
  system and other structures at the roof edge are as small  
  as possible and do not exceed 120 mm at the handrail /  

  mid rail and 20 mm at the toe board. 

• The handrail has to be at least 1000 mm above the  
  planned substrate surface. 

 

Safety instructions and general guidelines:

•  Prior to installation, please ensure that all parts are  

 included. 

•  Only undamaged, original components may be used. 
•  Changes should not be made to the product that might  
  affect the proper functioning or the safety of the product. 
•  For all works, it is important to observe the generally 
   applicable rules of engineering, employee regulations  
  (AUVA), Industrial Health and Safety Regulation in relation  
  to the use of work equipment (BetrSichV) in addition to the  

  information, rules and requirements of the trade associations.  

•  When assembling the ZinCo Fallnet

® 

ASG, please ensure  

  that the installers are protected from falling.
•  In the event of a person or an object falling against or into  

  the ZinCo Fallnet

®

 ASG, the guardrail may only be used  

  again once it has been checked and approved for use by  
  a qualified professional. 
•  Please ensure that after assembly and prior to the start of  
  the works, the ZinCo Fallnet

®

 ASG is tested to ensure that  

  it is securely installed on the roof. In particular, the stable  
  positioning of the green roof should be examined. If  
  erosion is evident, the minimum thickness of the vege- 
  tation layer is to be examined and, where necessary, the  
  guardrail is to be locked  until the defect has been dealt with.

1

ZinCo Fallnet ASG components:

4

3

2

5

6

1 post module (including)  

 

  foot and counterweight plate

2 handrail  

3 mid rail

4 toe board

5 ballast
6 corner joint

Drainage

Filter sheet

Post foot

Plastic base plate

Protection mat

Bulk material

Contents

 

General assembly, maintenance   

Page  3

and safety instructions

Installation  manual 

Page  4 – 6

 
Maintenance, storage and   

Page   7

disposal
  

User manual and     

Page   8

manufacturer’s specifications 

Summary of Contents for Fallnet ASG

Page 1: ...Fallnet ASG Installation maintenance and user manual for the Fallnet ASG maintenance guardrail ...

Page 2: ... 6 Maintenance storage and Page 7 disposal User manual and Page 8 manufacturer s specifications Assembly 7 Install the green roof to provide static equilibrium 4 5 Lay the protection mat Install the post module 1 2 Loosen transport safety device Position the post at the required angle 3 Fix the position of the post Maintenance guardrail Fallnet ASG ...

Page 3: ...e mid rail is 0 3 m here The handrail or the mid rail can be extended by locking one element into another The connectors are to be inserted as far as possible The connectors for the handrails mid rails and corner connectors are secured with a drilling screw Corner joints are to be used for the corners of the handrail and mid rail The distance between the corner joint and the post is max 0 44 mm on...

Page 4: ...olt Step 2 Place the post at the required angle Draw up the post to 90 and insert the screw Draw up the post to 67 5 and insert the screw Step 3 Fixing the posts for a post at 90 angle for a post at 67 5 angle Fit washer and nut and tighten Fit washer and nut and tighten Step 4 Installing a protection mat on the roof Regardless of the required angle of the post on the guard rail a protection mat w...

Page 5: ... less than 15 cm Please ensure that the space between the lower edge of the toe board and the surface of the substrate is always less than 20 mm There are two types of mounting here depending on the height of the green roof build up Case 1 Using the upper slotted hole at the post foot for a post at 90 angle for a post at 67 5 angle Insert two hammer head bolts per post into the lower T groove of t...

Page 6: ...o zinco greenroof com www zinco greenroof com 6 Installation manual Layout example The height of the attica has to be at least 150 mm above the upper edge of the working area otherwise toe boards are to be installed max 0 44 m max 1 65 m max 0 44 m max 1 65 m Attention The roof pitch must not exceed 5 max 2 60 m ...

Page 7: ...condition is to be maintained In addition to checking the static equilibrium the guard rail system is to be checked once a year to ensure that it is complete and that the connections are tight and to check for possible corrosion Defective or missing components are to be replaced Loose connections are to be tightened Disposal Where they are no longer required the components of the ZinCo Fallnet ASG...

Page 8: ...ASG collective edge protection system offers the advantage that it protects everyone working on a roof without them having to take special measures The user is to be instructed to carry out the following visual and manual checks prior to starting work at the edge of a roof visual check of the visible parts e g for deformation corrosion visual check of the ballast depth Evidence of restricted funct...

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