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12  |  Installation Instructions

Placement and Bolt Down

1.  The Battery Cabinet has several bolt locations for securing to the floor.

• 

Refer to figure below for Bolt Hole location.

2.  The cabinet should be placed where it will be mounted, holes marked and 0.75 size bolts placed for anchoring the 

cabinet. 

• 

It may be necessary to remove the bottom tray with batteries from the frame to bolt down the cabinet.

3.  Set cabinet in place with anchor bolts installed. Anchoring is the responsibility of customer and is site and seismic rating 

dependent, bolts are not provided. 

4.  Anchor the frame using appropriate size Nut and Bolts for the install location. 

• 

Anchor bolt hole dimension:  0.75”

Additional Inspection

Once the cabinet has been placed at its final install location perform a final inspection. Follow all safety precautions when 

working on this system and always wear proper safety equipment including eye protection. The cabinet voltage will exceed 

500V between some of the batteries/components.

1.  Inspection of the Batteries installed

a.  Visual and torque inspection of battery string and cables. Examine torque markings and torque check all battery  

 

connections to ensure no loose connections.  

 

Torque to: 9.1 +/- 0.9 N-m

b.  Thoroughly inspect inside and outside of cabinet for damage.

c.   If batteries require a re-torque, side panels may be removed to gain access or utilization of shelf tray support.

2.  Battery cabinet wiring connections confirmation

a.   Confirm no loose wiring and all connections still secure.

b.   Check the BMS wiring on the BMS and Power shelves to confirm nothing has come loose during setting. Access is  

 

possible through the top panel as well as the slide out trays.

3.  Battery voltage confirmation

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Confirm all batteries are /-0.3V of one another. Since 

all batteries ship at 50% SOC State of Charge it is likely the batteries 

will be around 13.5 +/- 0.3V.

Figure 2. Cabinet Anchoring Locations

Summary of Contents for BC 2-500

Page 1: ...DRAWN MATERIAL INTERPRET GEOMETRIC TOLERANCING PER ANSI Y14 5 2009 PROPRIETARY AND THE INFORMATION CO DRAWING IS THE SOLE ZINCFIVE ANY REPRO OR AS A WHOLE WITH PERMISSION OF ZINCFI DIMENSIONS ARE IN m...

Page 2: ...Copyright 2023 ZincFive Inc All rights reserved...

Page 3: ...s Manual 5 Disclaimer 6 Safety 6 Safety Symbols 7 Battery Safety 8 Battery Warnings and Cautions 8 Specifications 9 Safety Precautions 9 Tools 10 Pr cautions de s curit 10 Outils 11 Shipping and Unpac...

Page 4: ...product returns please contact a ZincFive support representative to obtain a return material authorization RMA ZincFive Inc 20170 SW 112th Ave Tualatin Oregon 97062 Customer is responsible to properly...

Page 5: ...ort representative visit zincfive com support or call 888 517 7776 Disclaimer While efforts have been made to ensure the accuracy and validity of information contained in the document ZincFive assumes...

Page 6: ...rotective Earth Ground Symbol Used to designate a connection point to ground CAUTION Symbol DANGER An electrical danger exists in this area Use extreme caution at all times DANGER Symbol Symbole d att...

Page 7: ...tools with insulated handles c Wear rubber gloves and boots d Do not lay tools or metal parts on top of batteries e Disconnect charging source and load prior to installing or maintaining the battery...

Page 8: ...Retirer le raccordement la terre si une partie de la batterie est d termin e comme tant mise la terre Remarque R f rez vous la fiche de donn es de s curit du Z5 13 80 HSF ou 13 90 USF pour des instruc...

Page 9: ...ge the batteries must not be stored more than six months without recharging If attached to a UPS that remains de energized for a long period ZincFive recommends you energize the UPS system every six m...

Page 10: ...dur e il ne faut pas entreposer les batteries plus de six mois sans les recharger Si reli une ASI qui reste inerte pendant une p riode prolong e ZincFive vous recommande d alimenter l ASI tous les si...

Page 11: ...ap downs on the batteries Everything will remain secure in place 4 Perform a visual inspection of the cabinet a Open the door and examine all the batteries drawers to make sure everything is still sec...

Page 12: ...d always wear proper safety equipment including eye protection The cabinet voltage will exceed 500V between some of the batteries components 1 Inspection of the Batteries installed a Visual and torque...

Page 13: ...connection b Positive conductor s will be attached to Terminal 1 top of breaker c Negative conductor s will be attached to Terminal 3 top of breaker d The circuit breaker torque and wire details Torqu...

Page 14: ...ls Use 75 90 C rated or higher between 14 to 10 AWG 2 5 to 5 0 mm2 solid stranded copper b AC GND connects to temrinal block and requires 9MM stripped length Torque screws to 0 7Nm 6 19in lb Faceplate...

Page 15: ...S top Box are secure and the proper BX 50 to cabinet configuration has been completed by an authorized service personnel Figure 6 AC Input wiring on right side at front of cabinet and ON OFF Switch Fi...

Page 16: ...anzenbms com c The system will begin in Pre standby state until DC Power is applied d Confirm all batteries are within 0 3V of one another Since all batteries ship between 30 50 State of Charge it is...

Page 17: ...STRIP DETAILS ON SHEETS 14 AND 15 FOR ADDITIONAL 7 INFORMATION INSTALL THE DOORS AND LOCK WHEN NOT OPEN FOR MAINTENANCE 8 THE CABINET IS RATED FOR SEISMIC INSTALLATIONS ACCORDING TO IBC 2018 CONTACT Z...

Page 18: ...18 Installation Instructions Appendix B BUSBAR BATTERY POSITIVE TERMINAL BATTERY NEGATIVE TERMINAL 10 9 12 13 14 8 9 1 N m 0 9 N m OBSERVE LOCATION THERMISTOR IN STACKUP H02 C D E 4 3 2 1...

Page 19: ...Installation Instructions 19 Appendix C...

Page 20: ...20 Installation Instructions Notes...

Page 21: ...Copyright 2023 ZincFive Inc All rights reserved...

Page 22: ...ZincFive Inc 20170 SW 112th Ave Tualatin Oregon 97062 zincfive com support 01100 00400 00104 rev H03 Copyright 2023 ZincFive Inc All rights reserved...

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