INSTALLATION AND
OPERATING
INSTRUCTIONS
Industrial shock absorber,
hydraulic
PowerStop
DDOC00335
THE KNOW-HOW FACTORY
www.zimmer-group.com
Page 1: ...INSTALLATION AND OPERATING INSTRUCTIONS Industrial shock absorber hydraulic PowerStop DDOC00335 THE KNOW HOW FACTORY www zimmer group com...
Page 2: ......
Page 3: ...7 Technical data 15 8 Accessories 16 9 Transportation storage preservation 16 10 Installation 17 10 1 Installing the product 18 10 1 1 Installing Mini Energy Standard Energy High Energy 18 10 1 2 Inst...
Page 4: ...oning disposal 31 15 Declaration of Incorporation 32 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 www zimmer group com INSTALLATION AND OPERATING INSTRUCTIONS PowerStop DDOC00335 b...
Page 5: ...ssigned according to the type of danger WARNING This notice warns of a situation that is potentially hazardous to personal health Ignoring these notices can cause serious injury or damage to health Yo...
Page 6: ...itions to the intended use of the product as well as modifications to the product such as those in the following examples require the written permission of the manufacturer Use of the product under ex...
Page 7: ...product may only be subjected to pressure Never subject the piston rod to tension Zimmer GmbH shall accept no liability for any damage caused by improper use The operator bears sole responsibility NOT...
Page 8: ...alists are able to perform the assigned work can recognize and avoid possible dangers and know the relevant standards and provisions due to their technical training knowledge and experience 4 3 Instru...
Page 9: ...riety of stroke variants are available for this product Normal stroke N Long stroke L Extra long stroke V 5 3 Degrees of hardness The degree of hardness describes the damping characteristics according...
Page 10: ...ree environment additional protection is unnecessary Felt ring F The felt ring protects the product against dirt dust and chips such as wood dust and metal swarf Wiper A The wiper protects the product...
Page 11: ...d fixed stop Long piston rod no head E The piston rod extends further out of the housing than the maximum stroke of the respective product Because of this the product does not have an integrated fixed...
Page 12: ...energy absorption per stroke is present with a minimum impact velocity Up to reaching the maximum impact velocity the maximum energy absorption per stroke remains the same in order to prevent the pro...
Page 13: ...rce of the product and thus the shock absorber characteristic curve and energy absorption depend on the viscosity and density of the oil and thus on the ambient temperature At lower ambient temperatur...
Page 14: ...p operation In emergency stop operation the product is only used in emergencies e g a failure of the machine control system Emergency stop operation can cause irregular loading of the product at unpre...
Page 15: ...u have any questions INFORMATION Please note that the manual adjustability of the function parameters must be taken into account for products from the Adjustable Energy series INFORMATION The specifie...
Page 16: ...are must be taken during transport to ensure that no unexpected movements can occur Before commissioning the product and after transport check all power and communication connections as well as all me...
Page 17: ...ting instructions Switch off the power supply before any assembly installation or maintenance work Make sure that the mounting piece is sufficiently rigid Comply with the tightening torques of the mou...
Page 18: ...key Secure the product using the lock nut 1 Hexagon key 2 Lock nut 10 1 2 Installing Adjustable Energy Install the product at the desired position on the housing using the thread 2 1 Position the pro...
Page 19: ...e product will respond with excessive force which can cause damage to the product An overload of the structure is possible The risk of damage to the system is less for level 0 than for level 5 At the...
Page 20: ...integrated fixed stop Here the bottom of the head moves to the fixed stop of the product In the Short piston rod no head variant the braked component sits on the fixed stop after the maximum stroke h...
Page 21: ...e most time efficient shock absorption possible This reduces the stroke and thus the energy absorption of the product This prevents slow retraction times up to the maximum stroke INSTALLATION AND OPER...
Page 22: ...bsite Please contact Customer Service if you have any questions 10 2 1 Installing the lock nut PVM Screw the lock nut onto the external thread of the product Tighten the lock nut 1 1 1 1 1 1 Lock nut...
Page 23: ...can be installed on the product orthogonally or parallel A lock nut is not required Screw the product into the clamp flange Mount the clamp flange to the mounting piece using the mounting screws Orth...
Page 24: ...he stop sleeve PAH INFORMATION Please note that a stop sleeve is required for optimal setting of the damping stroke Please note that the stop sleeve cannot be used in conjunction with the bellows INFO...
Page 25: ...ted into the sensor stop sleeve PNP NO normally open Protection class IP65 PUR cable 2 m You can find more information in the technical data sheet on our website INFORMATION The lock nut is included i...
Page 26: ...ct angle up to 30 For more information refer to the Impact angle and side load adapter section The side load adapter consists of the pin pin guide and optional protection Screw the side load adapter o...
Page 27: ...piston rod of the product The piston rod is subject to a load because the lateral forces are dissipated by the pin guide If the maximum stroke is reached the pin sits on the fixed stop of the product...
Page 28: ...a collision with the component Set the side load adapter so that the impact angle is between 0 15 at maximum stroke 0 30 Stroke 0 Stroke maximum value Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany...
Page 29: ...of injury and material damage in case of non compliance During continuous operation the housing can heat up considerably due to hydraulic damping Observe the recommended cooling temperature in accorda...
Page 30: ...ted in an internal endurance test where the energy load per hour and the installation situation correspond to the worst case conditions The test takes place in a clean environment and at a room temper...
Page 31: ...ed under the following circumstances Dirty environment Improper use and use that does not comply with the performance data Permissible temperature range not observed 14 Decommissioning disposal WARNIN...
Page 32: ...cific technical documents were produced in accordance with Annex VII Part B of this Directive We undertake to provide the market supervisory bodies with electronic versions of special documents for th...