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5

2  Safety notices

CAUTION

Risk of injury and material damage in case of non-compliance

Installation, commissioning, maintenance and repairs may only be performed by qualified specialists in 

accordance with these installation and operating instructions.
The product is state-of-the-art.

It is fitted to industrial machines and is used to hold, transport and store workpieces.

The following are examples of situations in which the product may cause a hazard:
•  The product is not properly installed, used or maintained.
•  The product is not used for its designated purpose.
•  The locally applicable regulations, laws, directives or guidelines are not observed.

 

The product may only be used in accordance with these installation and operating instructions and the 

product's technical data. Any changes or additions to the intended use of the product, as well as modifications 

to the product, such as those in the following examples, require the written permission of the manufacturer:
• 

Use of the product under extreme conditions, such as aggressive fluids or abrasive dusts

•  Additional drilled holes or threads

 

Ö

Zimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole 

responsibility.

 

Make sure that the power supply is disconnected before you mount, adjust, modify, maintain or repair the 

product.

 

Whenever work is carried out on the product, make sure that the product cannot be actuated by mistake.

 

Perform maintenance tasks, renovation work or attachment work outside of the machine's danger zone when 

possible.

 

Do not reach into the operational range of the product.

 

Observe the specified maintenance intervals and specifications regarding the quality of the operating material.

 

When using the product under extreme conditions, adjust the maintenance interval according to the degree of 

contamination.

INSTALLATION AND OPERATION INSTRUCTIONS: 

LWR50F

DDOC01074 / b

EN / 2021-09-15

Zimmer GmbH • Im Salmenkopf 5 • 

 77866 Rheinau, Germany • 

 +49 7844 9138 0 • www.zimmer-group.com

Summary of Contents for LWR50F Series

Page 1: ...INSTALLATION AND OPERATING INSTRUCTIONS Fixed part LWR50F series DDOC01074 THE KNOW HOW FACTORY www zimmer group com...

Page 2: ......

Page 3: ...tion 15 10 1 Installing the product 16 10 2 Installing the energy supply 17 10 2 1 Mounting LWR50F 00 04 A and LWR50F 00 05 A 18 10 2 2 Mounting LWR50F 01 03 A 18 10 2 3 Mounting LWR50F 08 01 A 19 10...

Page 4: ...ding these dangers The warning symbols are assigned according to the type of danger WARNING This notice warns of a situation that is potentially hazardous to personal health Ignoring these notices can...

Page 5: ...n the following examples require the written permission of the manufacturer Use of the product under extreme conditions such as aggressive fluids or abrasive dusts Additional drilled holes or threads...

Page 6: ...tem The product is designed exclusively for electric operation using a 24 V DC power supply The product must always be mounted on materials that dissipate heat The product is intended for industrial u...

Page 7: ...from DIN EN 13849 1 can be complied with only if original parts from Zimmer GmbH are used The original parts from Zimmer GmbH required for the safety principles are 1 Stationary part LWR50F XX 2 Loos...

Page 8: ...Confirmation number 5 2 Product variants and compatibility INFORMATION You can find information about product variants and their compatibility on our website Please contact Zimmer Customer Service if...

Page 9: ...oose part Due to the differently sized centering pins and marks on the loose parts they cannot be installed backwards on the stationary part The product is equipped with a hot plug function which allo...

Page 10: ...shing Unknown IO Link device Unknown IO Link device Continuous light Warning is present Continuous light Taught in workpiece gripped Workpiece vacuumed vacuum H2 Continuous light Gripper in end positi...

Page 11: ...respond if the lockings are extended and make contact in the stationary part When the stationary and loose part are joined the internal spring pin contacts for signal transmission are contacted Then t...

Page 12: ...ront markings of the storage station Turn in the sensors until they emit a signal Fasten the sensors at this position Coat the sensors with sealing lacquer 6 3 3 Adjust the sensors in the storage posi...

Page 13: ...helical compression springs used can be given 6 5 Forces and torques INFORMATION You can find the information in the technical data sheet on our website Please contact Zimmer Customer Service if you...

Page 14: ...uations Avoid wind drafts water condensation formation Cover the product with a weatherproof tear resistant foil to prevent dust Pack the product and do not expose it to direct sunlight during storage...

Page 15: ...unintentionally Check the machine for any residual energy that may be present NOTICE Installation may only be carried out by qualified personnel in accordance with these installation and operating in...

Page 16: ...ction Loosely attach the mounting screws lose an Tighten the mounting screws crosswise 6 bs 6 Connection bs Mounting screw INSTALLATION AND OPERATION INSTRUCTIONS LWR50F DDOC01074 b EN 2021 09 15 Zimm...

Page 17: ...les that are used by Zimmer GmbH feature a minimum bending radius of 10 x the outer diameter This bending radius must not be undershot Freely suspended cables must be secured to prevent excessive moti...

Page 18: ...10 2 2 Mounting LWR50F 01 03 A The selected fixed part is equipped with an integrated Smart Communication Module SCM with RS485 interface pin Color Function Explanation 6 1 2 4 8 3 5 7 M8 8 pin Socket...

Page 19: ...ontrol system 10 2 4 Mounting LWR50F 10 01 A pin Color Function Explanation 4 2 1 6 8 7 5 3 M8 8 pin Connector bracket 1 White Output 1 Outside signal 2 Brown Input 1 Inward move command 3 Green Input...

Page 20: ...N outputs of the control system 10 2 6 Mounting LWR50F 09 01 A pin Color Function Explanation 6 1 2 4 8 3 5 7 M8 8 pin Socket bracket 1 White Analog output 0 to 10 V DC output 2 Brown Output 3 Connect...

Page 21: ...2 8 Mounting LWR50F 13 04 A and LWR50F 13 05 A Activation is done via SCM or a commercially available IO Link master with Port Class B pin Color Function Explanation 4 1 3 M8 3 pin Connector bracket...

Page 22: ...rd move command 5 Pink Analog output 0 to 10 V DC output 6 Yellow Output 3 Connect signal 24 V if loose part is coupled 7 Black Output 1 Outside signal 8 Gray Output 2 Inside signal inside The inputs...

Page 23: ...tion on our website Please contact Zimmer Customer Service if you have any questions 10 5 Heat dissipation In the event of high ambient temperatures the product must be installed on heat dissipating m...

Page 24: ...he desired position Release the Freedrive Button again as soon as you have reached the desired position The robot and product stop at their position Observe the information from the robot manufacturer...

Page 25: ...rosion damage or contamination Have maintenance work be performed by Zimmer Customer Service whenever possible Dismantling and reassembling the product without authorization may result in complication...

Page 26: ...laration In terms of the EC Regulation 1907 2006 Name and address of the manufacturer Zimmer GmbH Im Salmenkopf 77866 Rheinau Germany 49 7844 9138 0 info zimmer group com www zimmer group com REACH st...

Page 27: ...chnical documents were produced in accordance with Annex VII Part B of this Directive We undertake to provide the market supervisory bodies with electronic versions of special documents for the incomp...

Page 28: ...fety of machinery General principles for design Risk assessment and risk reduction DIN EN 61000 6 3 EMC Generic standard Emission standard for residential commercial and light in dustrial DIN EN 61000...

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