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13 Declaration of Incorporation

In terms of the EU Machinery Directive 2006/42/EC (Annex II 1 B)

Name and address of the manufacturer:

Zimmer GmbH

Im Salmenkopf
77866 Rheinau, Germany
+49 7844 9138 0

[email protected]
www.zimmer-group.com


We hereby declare that the incomplete machine described below

Product designation:

Rotary distributor

Type designation:

DVR1000 series

conform to the requirements of the Machinery Directive, 2006/42/EC, Article 2g, Annex VII.b – Annex II.b, in its design and 

the version we put on the market.

Basic health and safety requirements:

Nr. 1.1.2, Nr. 1.1.3, Nr. 1.1.5, Nr. 1.3.1, Nr. 1.3.2, Nr. 1.3.4, Nr. 1.3.7, Nr. 1.5.1, Nr. 1.5.3, Nr. 1.5.4, Nr. 1.6.4, Nr. 1.7.1, Nr. 

1.7.3.
A full list of applied standards can be obtained from the manufacturer.

We also declare that the specific technical documents were produced in accordance with Annex VII Part B of this Directive. 

We undertake to provide the market supervisory bodies with electronic versions of special documents for the incomplete 

machine through our documentation department, should they have reason to request them.

The incomplete machine may only be commissioned if it has been ascertained, if applicable, that the machine or 

system in which the incomplete machine is to be installed satisfies the requirements of Directive 2006/42/EC on 

Machinery and an EC Declaration of Conformity has been drawn up in accordance with Annex II 1 A.

Kurt Ross

Rheinau, Germany, 2019-10-15

Authorized representative for the 

compilation of relevant technical 

documents

(Place and date of issuance)

Martin Zimmer

(Legally binding signature)

Managing Partner

INSTALLATION AND OPERATING INSTRUCTIONS: 

DVR1000

DDOC00221 / b

EN / 2021-11-11

Zimmer GmbH • Im Salmenkopf 5 • 

 77866 Rheinau, Germany • 

 +49 7844 9138 0 • www.zimmer-group.com

Summary of Contents for DVR1000 Series

Page 1: ...INSTALLATION AND OPERATING INSTRUCTIONS Rotary distributor DVR1000 series DDOC00221 THE KNOW HOW FACTORY www zimmer group com...

Page 2: ......

Page 3: ...tation storage preservation 8 10 Installation 9 10 1 Installing the product 10 10 2 Installing the energy supply 12 10 3 Installing accessories 12 10 4 Attaching the torque support arm 13 10 4 1 Profi...

Page 4: ...ing these dangers The warning symbols are assigned according to the type of danger WARNING This notice warns of a situation that is potentially hazardous to personal health Ignoring these notices can...

Page 5: ...manufacturer Use of the product under extreme conditions such as aggressive fluids or abrasive dusts Additional drilled holes or threads Zimmer GmbH shall accept no liability for any damage caused by...

Page 6: ...ions The product is designed exclusively for pneumatic operation Direct contact with perishable goods food is not permitted 4 Personnel qualification Installation commissioning and maintenance may onl...

Page 7: ...ion The product avoids interference contours and thus prevents cable breaks damage or tears caused by exposed wires The robot flange and the connecting flange on the tool are the rotating elements The...

Page 8: ...port to ensure that no unexpected movements can occur Before commissioning the product and after transport check all power and communication connections as well as all mechanical connections If the pr...

Page 9: ...e machine before carrying out any work Secure the power supply against unintentional switch on Check the machine for any residual energy Secure the power supply against being switched on unintentional...

Page 10: ...then be installed on the product Open the cover of the assembly window bl bm 7 9 Place the product with the centering device onto the mating part on the robot arm Pay attention to the position of the...

Page 11: ...e to position the tool on the tool flange Use the mounting screws to mount the tool on the tool flange bn Straight pins bo Mounting screw INSTALLATION AND OPERATING INSTRUCTIONS DVR1000 DDOC00221 b EN...

Page 12: ...q Outer edge of tool flange Tool output NOTICE Close off unused connections using suitable dummy plugs The authorized connections that are available can be found in the accessories list on our website...

Page 13: ...ng to DIN ISO 2768 1 Table 1 General tolerances for length measurements Aim for manufacturing at the lower tolerance limit Calculate the pin diameter for the torque support arm using the dimensions fr...

Page 14: ...2 5 M17 7 pin pin M12 5 pin B coded pin Power supply Color Function PE GNYE green yellow Ground 1 2 3 4 5 unassigned 6 unassigned Profibus SHIELD Shielding 1 unassigned 2 WH white Profibus 3 unassign...

Page 15: ...7 7 pin pin M12 4 pin D coded socket Power supply Color Function PE GN green Ground 1 2 3 4 5 unassigned 6 unassigned Profinet SHIELD Shielding 1 GN green Ethernet 2 OG orange Ethernet 3 WHGN white gr...

Page 16: ...o 10 million cycles The maintenance interval may be shortened under the following circumstances Dirty environment Improper use and use that does not comply with the power specifications Ambient temper...

Page 17: ...pecific technical documents were produced in accordance with Annex VII Part B of this Directive We undertake to provide the market supervisory bodies with electronic versions of special documents for...

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