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OWNER’S MANUAL                                                                 

- 8 -                                                               

 

QUESTIONS TO BE RUN INTO DURING WELDING

 

Fittings,  welding  materials,  environment  factor,  supply  powers  maybe  have  some  impact  in  welding.  User  must  try  to 

improve welding environment. 

A.  Arc-striking is difficult and easy to pause: 

1.  Make sure quality of tungsten electrode is high. 

2.  If the electrode is not dried, it will cause unstable arc, welding defect increases and the quality is down.   

3.  If use extra-long cable, the output voltage will decrease, so please shorten the cable. 

B.  Output current not to rated value: 

When power voltage departs from the rated value, it will make the output current not matched with rated value; When 

voltage is lower than rated value, the max output may lower than rated value. 

C.  Current is not stabilizing when machine is being operated: 

It has something with factors as following: 

1.  Electric wire net voltage has been changed. 

2.  There is harmful interference from electric wire net or other equipment. 

D.  When use MMA welding, too much spatter: 

1. 

Maybe current is too big and stick’s diameter is too small. 

2.  Output  terminal  polarity  connection  is  wrong,  it  should  apply  the  opposite  polarity  at  the  normal  technique,  which 

means  that  the  stick  should  be  connected  with  the  negative  polarity  of  power  source,  and  work  piece  should  be 

connected with the positive polarity. So please change the polarity.   

     

 

MAINTENANCE

 

 

1.  Remove  dust  by  dry  and  clean  compressed  air  regularly,  if  welding  machine  is  operating  in  environment  where  is 

polluted with smokes and pollution air, the machine need remove dust everyday. 

2.  Pressure  of  compressed  air  must  be  inside  the  reasonable  arrangement  in  order  to  prevent  damaging  to  small 

components of inner-machine. 

3.  Check  inter  circuit  of  welding  machine  regularly  and  make  sure  the  cable  circuit  is  connected  correctly  and 

connectors are connected tightly (especially insert connector and components). If scale and loose are found, please 

give a good polish to them, then connect them again tightly. 

4.  Avoid water and steam enter into inner-machine, if them enter into machine, please dry inner-machine then check 

insulation of machine. 

5.  If welding machine will not be operated long time, it must be put into packing box and store in dry environment. 

 

 

 

Summary of Contents for Mini 160

Page 1: ...ZIKA OWNER S MANUAL Mini 160...

Page 2: ...s should be used to avoid breathing gases Arc rays Harmful to your eyes burn your skin Wear suitable protective mask light filter and protective garment to protect eyes and body Prepare suitable prote...

Page 3: ...it is easier to design into welding machine with different dynamic characteristics and it even can be adjusted for specialty to make arc softer or harder MMA welding machine has the following characte...

Page 4: ...ase AC220V 15 Frequency Hz 50 60 Rated input current A 23 9 MAX No load voltage V 65 Output current A 30 160 Rated output voltage V 26 4 Duty cycle 60 No load loss W 40 Efficiency 80 Power factor 0 73...

Page 5: ...at the polarity and fasten it clockwise 4 Put the fastening plug of the cable to fastening socket of polarity at the front panel fasten it clockwise and the earth clamp at the other terminal clamps th...

Page 6: ...they may adjust current of arc striking and be out of control of knob of welding current adjustment So machine can grain powerful energy and push current can achieve effect that may 5 If welding machi...

Page 7: ...f Mini 160 The panel picture above is for reference only If any difference with the real machine please follow with the real machine 1 Power switch 2 Abnormal indicator 3 Power indicator 4 Welding cur...

Page 8: ...e the working area is adequately ventilated It is important for the performance and the longevity of the machine 2 Do not over load The operator should remember to watch the max duty current Response...

Page 9: ...o big and stick s diameter is too small 2 Output terminal polarity connection is wrong it should apply the opposite polarity at the normal technique which means that the stick should be connected with...

Page 10: ...1K potential is bad replace it B Terminal of output is broken circuit or poor connect Fan is working and abnormal indicator is not lit there is no welding output A Check if components are poor connect...

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