zika MIG 200G Owner'S Manual Download Page 4

 

OWNER’S MANUAL                                                                    - 3 -                                                                         

 

 

MACHINE DESCRIPTION 

MIG200G  CO

gas  shielded  welding  machines  of  our  company  are  inverter  welding  machines  manufactured  by  our 

company applying most advanced inversion technology in the world.   

Their  principle  is  to  commutate  the  power  frequency  of  50Hz/60Hz  into  direct  current,  and  then  utilize  the  high-power 

device  IGBT  to  invert  it  into  high  frequency  (15  KHz/16KHz),  then  perform  voltage-drop  and  commutate,  and  output 

high-power  D.C  power  supply  via  Pulse  Width  Modulation  (PWM).    Since  the  switch  power  inversion  technology  is 

adopted, the weight and volume of the welding machine is brought down greatly with a conversion efficiency increase of 

more than 30%. Characteristic: stable wire feed rate, little splatter, portable, energy-saving, low electromagnetic noise. 

The  CO

2

  gas  shielded  welding  machine  of  our  company  is  equipped  with  unique  electronic  reactor  circuit,  precisely 

controlling  the  short-circuiting  transfer  and  mixed  transfer  of  welding,  producing  excellent  welding  characteristic. 

Compared  with  silicon  controlled  welding  machine and  welder  with  taps,  our  products have  the following  merits:  stable 

wire  feed  rate,  portable, energy-saving, electromagnetic  noise  free.  Besides,  our  products  have merits such  as  electric 

network  fluctuation  self-compensation  function,  little  splatter,  good  arc  starting,  deep  welding  pool,  high  duty  cycle  etc. 

This  equipment  can  be  applicable  in  large-scale  plants  such  as  shipyards,  steel  structure  plants  etc.  featuring  high 

efficiency and energy-saving.   

The CO

2

 gas shielded welding machine of our company has function of ending arc On/Off. Arc starting current and ending 

arc current can be adjusted separately, being very applicable for automatic welding. This machine is most suitable for the 

welding of mild steel, alloy steel and stainless steel.   

Thank  your  for  choosing  our  products.  Please  feel  free  to  propose  your  valuable  suggestions;  we  will  make  efforts  to 

perfect our products and service.

   

 

WARNING

 

The machine is mainly used in industry. It will produce radio wave, so the worker should make   

fully preparation for protection. 

 

 

 

 

 

 

 

 

Summary of Contents for MIG 200G

Page 1: ...ZIKA OWNER S MANUAL MIG 200...

Page 2: ...lation instruction 5 6 Panel function instruction 7 7 Welding parameter recommendation 9 8 Notes or prevention measures 11 9 Questions to be run into during welding 12 10 Maintenance 12 11 Daily check...

Page 3: ...s Harmful to your eyes burn your skin Wear suitable protective mask light filter and protective garment to protect eyes and body Prepare suitable protective mask or curtain to protect looker on Fire W...

Page 4: ...xed transfer of welding producing excellent welding characteristic Compared with silicon controlled welding machine and welder with taps our products have the following merits stable wire feed rate po...

Page 5: ...Output current adjustment A MIG 40 200 MMA 30 165 Output voltage V 24 Duty cycle 60 Power factor 0 73 Efficiency 80 Wire feed speed m min 3 13 Post flow time S 1 0 0 5 Welding wire diameter mm 0 8 1...

Page 6: ...nd groove Press the pressure arm so that the wire pressing wheel presses the welding wire tightly to prevent the welding wire from sliding Do not push the pressure arm too hard prevent the welding wir...

Page 7: ...OWNER S MANUAL 6 Explanatory drawing for Installation of MIG 200G Connect to ground Gas Cylinder Power supply 1phase AC220V Earth clamp workpiece Welding gun CO2 meter...

Page 8: ...ARC to MIG by turning the switch 2 Adjusting knob 1 Welding voltage adjustment this knob is used to adjust the output voltage 2 Welding current adjustment this knob is used to adjust the output curren...

Page 9: ...ter 2 voltage meter 3 wire diameter selection 4 ARC MIG changeover switch 5 abnormal indicator 6 power switch 7 arc trait adjustment 8 crater arc current adjustment 9 positive output terminal 10 negat...

Page 10: ...2 1 1 6 6 2 22 20 0 2 26 60 0 2 24 4 2 26 6 4 45 5 5 50 0 1 15 5 1 15 5 2 20 0 1 1 2 2 1 1 2 2 1 1 6 6 2 22 20 0 2 26 60 0 2 24 4 2 26 6 4 45 5 5 50 0 1 15 5 1 15 5 2 20 0 1 1 2 2 1 1 2 2 1 1 6 6 3 3...

Page 11: ...5 4 40 0 2 25 5 2 20 0 2 25 5 H H i i g g h h w w e e l l d d i i n n g g s s p p e e e e d d 1 1 0 0 0 0 8 8 0 0 9 9 4 45 50 0 1 14 40 0 1 19 9 2 20 0 1 16 60 0 1 10 0 1 15 5 1 1 2 2 0 0 8 8 0 0 9 9...

Page 12: ...e the working area is adequately ventilated It is important for the performance and the longevity of the machine 2 Do not over load The operator should remember to watch the max duty current Response...

Page 13: ...ance such as oil dirt rust paint etc on the base metal MAINTENANCE WARNING The power shall be cut off completely before all maintenance overhaul works Make sure to pull out power plug before opening t...

Page 14: ...xtended part too small the arc will be unstable Wire diameter and the tube inner diameter match or not Reason of unstable arc please use the suitable tube Partial winding and extended Reason of poor w...

Page 15: ...and wearing out of pressed wire the narrowing of its contact surface Lead to unstable arc and wire sending Position Checking keys Remarks Torch cable 1 If torch cable over bended 2 If the metal connec...

Page 16: ...n of Abnormal items on up right of the list please inspect and maintain for the corresponding items which have mark in the column according to the following list respectively Earlier Checking Diagram...

Page 17: ...re feeding pipe and cable diameter Worn blocked up or deformation etc Body of weld gun 1 Loose connection of conductive tip nozzle and nozzle contactor 2 Contactor of weld gun body is not plunged in o...

Page 18: ...failure Contact to us for repairing Replace the cable The wire feeding circuit is damaged Contact to us for repairing The wire feeder does not work Press the manual switch examine whether there is air...

Page 19: ...Auxiliary power of control panel is in fault Power indicator is lit fan works no welding output 1 Check if all kinds of cables of inter machine are poor contact 2 Output connector is cut off 3 Output...

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