zika MIG 200G Owner'S Manual Download Page 18

 

OWNER’S MANUAL                                                                    - 17 -                                                                       

 

 

REGULAR MAINTENANCE 

For  abnormal  conditions  that have  been described  in  “Initial  Diagnosis  for  an  Abnormal Phenomenon”  and  “Abnormal 

Status  Shown  by  Indicator  Lamps  and  Relevant 

Treatment  Countermeasures”,  the  reasons  should  be  found  out  in 

accordance with the following sequence then the relevant treatment countermeasures should be determined.   

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Failure and Abnormity Examining 

Power pilot lamp flashes, but the machine does not work. 

 

Examine whether the manual switch is proper for use. 

 

 

Examine whether there is 

voltage on output of the 

machine. 

 

Replace 

manual 

switch. 

Control cable   

Examine whether 

the cable is cut off. 

 

Control parts failure 

Contact to us for 

repairing 

 

Replace the cable

 

The wire feeding circuit 

is damaged Contact to 

us for repairing 

The wire feeder does not work. 

 

 

Press the manual switch, examine whether there is air flow. 

 

 

Examine whether there 

is 24V voltage in both 

ends of the motor. 

 

Test and check the welding 

gun switch to see 

whether it works normally 

 

Examine whether 

the wire feeding 

wheel is stuck. 

 

 

The wire feeding 

circuit is damaged 

Replace the board 

 

 

Remove the dirt 

to keep smooth 

rotation. 

 

 

The motor failure

 

Replace the motor

 

 

 

Examine whether 

the control cable is 

damaged. 

 

 

Replace the weld 

gun switch

.

 

Replace the control wire 

or connect the wire.

 

 

Examine whether there 
is DC 24V output of the 

machine. 

 

Examine whether the 

plug has improper 

contact. 

 

If the control panel is 

damaged, replace it.

 

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Summary of Contents for MIG 200G

Page 1: ...ZIKA OWNER S MANUAL MIG 200...

Page 2: ...lation instruction 5 6 Panel function instruction 7 7 Welding parameter recommendation 9 8 Notes or prevention measures 11 9 Questions to be run into during welding 12 10 Maintenance 12 11 Daily check...

Page 3: ...s Harmful to your eyes burn your skin Wear suitable protective mask light filter and protective garment to protect eyes and body Prepare suitable protective mask or curtain to protect looker on Fire W...

Page 4: ...xed transfer of welding producing excellent welding characteristic Compared with silicon controlled welding machine and welder with taps our products have the following merits stable wire feed rate po...

Page 5: ...Output current adjustment A MIG 40 200 MMA 30 165 Output voltage V 24 Duty cycle 60 Power factor 0 73 Efficiency 80 Wire feed speed m min 3 13 Post flow time S 1 0 0 5 Welding wire diameter mm 0 8 1...

Page 6: ...nd groove Press the pressure arm so that the wire pressing wheel presses the welding wire tightly to prevent the welding wire from sliding Do not push the pressure arm too hard prevent the welding wir...

Page 7: ...OWNER S MANUAL 6 Explanatory drawing for Installation of MIG 200G Connect to ground Gas Cylinder Power supply 1phase AC220V Earth clamp workpiece Welding gun CO2 meter...

Page 8: ...ARC to MIG by turning the switch 2 Adjusting knob 1 Welding voltage adjustment this knob is used to adjust the output voltage 2 Welding current adjustment this knob is used to adjust the output curren...

Page 9: ...ter 2 voltage meter 3 wire diameter selection 4 ARC MIG changeover switch 5 abnormal indicator 6 power switch 7 arc trait adjustment 8 crater arc current adjustment 9 positive output terminal 10 negat...

Page 10: ...2 1 1 6 6 2 22 20 0 2 26 60 0 2 24 4 2 26 6 4 45 5 5 50 0 1 15 5 1 15 5 2 20 0 1 1 2 2 1 1 2 2 1 1 6 6 2 22 20 0 2 26 60 0 2 24 4 2 26 6 4 45 5 5 50 0 1 15 5 1 15 5 2 20 0 1 1 2 2 1 1 2 2 1 1 6 6 3 3...

Page 11: ...5 4 40 0 2 25 5 2 20 0 2 25 5 H H i i g g h h w w e e l l d d i i n n g g s s p p e e e e d d 1 1 0 0 0 0 8 8 0 0 9 9 4 45 50 0 1 14 40 0 1 19 9 2 20 0 1 16 60 0 1 10 0 1 15 5 1 1 2 2 0 0 8 8 0 0 9 9...

Page 12: ...e the working area is adequately ventilated It is important for the performance and the longevity of the machine 2 Do not over load The operator should remember to watch the max duty current Response...

Page 13: ...ance such as oil dirt rust paint etc on the base metal MAINTENANCE WARNING The power shall be cut off completely before all maintenance overhaul works Make sure to pull out power plug before opening t...

Page 14: ...xtended part too small the arc will be unstable Wire diameter and the tube inner diameter match or not Reason of unstable arc please use the suitable tube Partial winding and extended Reason of poor w...

Page 15: ...and wearing out of pressed wire the narrowing of its contact surface Lead to unstable arc and wire sending Position Checking keys Remarks Torch cable 1 If torch cable over bended 2 If the metal connec...

Page 16: ...n of Abnormal items on up right of the list please inspect and maintain for the corresponding items which have mark in the column according to the following list respectively Earlier Checking Diagram...

Page 17: ...re feeding pipe and cable diameter Worn blocked up or deformation etc Body of weld gun 1 Loose connection of conductive tip nozzle and nozzle contactor 2 Contactor of weld gun body is not plunged in o...

Page 18: ...failure Contact to us for repairing Replace the cable The wire feeding circuit is damaged Contact to us for repairing The wire feeder does not work Press the manual switch examine whether there is air...

Page 19: ...Auxiliary power of control panel is in fault Power indicator is lit fan works no welding output 1 Check if all kinds of cables of inter machine are poor contact 2 Output connector is cut off 3 Output...

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