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Page 3: ...ual properly for future references This product is designed and manufactured according to relevant national and international standards and meets GB15579 ICE60974 EN60974 AS60974 and UL60974 standard...
Page 4: ...hine Make sure there are no foreign bodies such as wire leads screws gaskets and metal bars falling into the machine inside when replacing the components Make sure the connecting wires inside the mach...
Page 5: ...ur eyes and burns your skin Use proper mask and wear protective clothing to protect your eyes and body Use proper mask or curtain to protect onlooker from being injured Warn others not to look straigh...
Page 6: ...correctly Static may damage the circuit board Store the circuit board in antistatic containers Please wear grounded wrist strap when processing circuit board Pay attention to the safety of the compre...
Page 7: ...racteristics 12 2 INSTALLATION AND CONNECTION 13 2 1 Installation requirements 13 2 2 Electrical connection 14 2 3 Connection of the air supply device 16 2 4 Installation of the cutting torch 17 3 OPE...
Page 8: ...tting current range A 30 160 Output characteristic CC Arc ignition mode Non contact Quality cutting thickness mm 40 carbon steel Maximum cutting thickness mm 60 carbon steel Recommended compressor cap...
Page 9: ...1 3 Size and weight Table 1 2 Overall size and weight of the machine Model I PLAS60 Overall size L W H mm 676 333 712 Weight Kg 55 Figure 1 2 Appearance and size of the machine Unit mm...
Page 10: ...ification Quantity pcs Remark Cutting machine 10046193 I PLAS60 1 Standard configuration Cutting torch 10034559 A141 6m 2 pin aviation plug 1 Standard configuration Earth clamp 10003274 300A 25mm 2 DK...
Page 11: ...Cutting torch 10019668 A141 6m 1 Standard configuration 2 pin aviation plug 10004659 2 pin WS16J2TQ 1 Standard configuration Wire lug 10011017 OT6 8 1 Standard configuration Nozzle 10019737 PD0101 1 7...
Page 12: ...quality and save energy With protection function of over under voltage overheating and low gas pressure inside the machine gas check and 2T 4T function available arc establishing signal and arc voltag...
Page 13: ...ironment requirements a Do not install the machine at places with excessive dusts and metal powders b Do not install the machine at places with corrosive or explosive gas c The temperature of the work...
Page 14: ...ltage Phase Rated output Input current when the output power is 23KW Recommended fuse capacity I PLAS60 330 450V AC Three phase 160A 144V 50A 100A For applications requiring long arc please use high c...
Page 15: ...grounding purpose and should be in accordance with the relevant national and local regulations For more details please refer to the safety section Precautions for the power cord No plug is attached to...
Page 16: ...either the factory pressurized air supply device or the cylinderpressurized air supply device Both kinds of air supply device should adopt high pressure regulator and should be able to transmit the ai...
Page 17: ...t is used for handheld cutting Air quality whether there is oil water or other contaminants Whether it is used to punch on the metal or it is used to cut from the metal edge Whether the distance betwe...
Page 18: ...l cutting quality 3 Installation of the wearing parts WARNING Plasma arc may cause burns or scalds during the instantaneous start of cutting torch Plasma arc will be produced at the moment after the c...
Page 19: ...orking 7 Gas check switch To switch among plasma air checking working gas checking and cutting 8 2T 4T switch To switch between 2T and 4T cutting mode 9 Gas pressure control knob To adjust the gas pre...
Page 20: ...he cap fix the wire lug and then fix the cap back Interface for the cutting torch This interface is with protective function so electric shock caused by accidental touch of the interface during workin...
Page 21: ...upply device Insert the power cable and connect the air supply circuit For more details about the electric requirements and air supply requirements of I PLAS60 please refer to the installation and con...
Page 22: ...the digital meter will display the corresponding current value 2T 4T function It is more convenient for the operator to carry out long time cutting with this function and it is unnecessary for the ope...
Page 23: ...s to adjust it any more The filter regulator is shown as below figure Figure 3 7 Filter regulator If the operator wants to adjust the pilot arc gas according to his her own cutting habit he she only n...
Page 24: ...fety trigger is equipped with the cutting torch A141 to avoid accidental start up When you prepare to carry out cutting with the cutting torch pull the yellow safety trigger backward to the direction...
Page 25: ...e lifespan of the nozzle and electrode Pulling the cutting torch along the cutting direction is easier than pushing it to the opposite direction A ruler can be used as a guide in straight line cutting...
Page 26: ...This may be caused by a The workpiece is too thick b The wearing parts used are inappropriate E g The wearing parts installed are not original c The cutting torch moves too fast or too slow The arc cr...
Page 27: ...ing torch height controller is used Note The straightest cutting angle is located on the right of the cutting torch travelling path and there is always a certain angle on the left To check out whether...
Page 28: ...earing parts will cause discontinuous scum Flatness of the cut surface The typical plasma cut surface appears slightly concave The cut surface may be more concave orconvex Keep the cutting torch at a...
Page 29: ...This may be caused by a The cutting speed is inappropriate b The current is set too low c The wearing parts of the torch are worn The cutting angle is not straight This may be cause by a The moving d...
Page 30: ...1 7 160 5mm 150 5 330 40 1 7 160 5mm 150 5 150 50 1 7 160 7mm 150 5 100 60 1 7 160 7mm 150 5 80 Cutting stainless steel with air plasma cutter Plate thickness mm Orifice diameter of contact tip mm Cut...
Page 31: ...according to the table below and clean or replace components when necessary 3 In order to ensure the high performance of the machine please choose components provided or recommended by our company wh...
Page 32: ...ments Remarks Cutting torch Check it according to the operator s manual of the cutting torch Gas hose Check if the joints are tightly connected Check if the hoop is loosely fixed when hoop is used Whe...
Page 33: ...ug of the machine is pulled out before uncovering the cutting machine When the machine is powered on keep hands hair and tools away from the moving parts such as the fan to avoid personal injury or ma...
Page 34: ...oke Beware of corrosion Please clean the plastic parts with neutral detergent Check the indicating meter and correct any errors before every time you use the machine Check if the wearing parts are cor...
Page 35: ...it can also be implemented by qualified individuals with professional knowledge in electrical engineeringand cutting machine Note All changes and treatment for the dielectric withstand voltage test s...
Page 36: ...ake sure that the gas supply circuit is connected to the power supply and that the gas supply circuit is powered on 2 Check if there is gas leakage in the gas supply circuit and test the pressure of t...
Page 37: ...ting cable is correctly connected and in good contact 6 Whether the gas circuit is in good condition whether the gas regulator is normal 7 Whether the terminals on the PCBs are connected and in good c...
Page 38: ...ix the fixing frame for the filter on the machine or fix the filter on the fixing frame with a wrench 7 Reconnect the air supply device and check if there is gas leakage 8 Check if the whole gas filte...
