zika I-PLAS25 II User Manual Download Page 18

USER MANUAL                                                                        - 16 -                                                                                  YF-68E/A0 

 

TROUBLESHOOTING AND FAULT FINDING 

Notes: The following operations must be performed by qualified electricians with valid certifications. Before 

maintenance,please contact with us for professional suggestion. 

Fault symptom and solutions of I-PLAS25 

Faults 

Solutions 

Meter can not display, fan can not 

run 

1.  Make sure air switch is on. 

2.  Power source of input cable has electricity. 

3.  Make sure power source not lack of phase. 

Meter is normal, fan is normal, 

cutting gun switch can not work 

1.  Check if cable is loosen. 

2.  Control wire of gun broken or switch broken. 

3.  Control circuit is broken.

Contact factory

 

Abnormal  indicator  is  lit,  meter  is 

normal, fan is normal 

1.  High-pressure device is broken. 

2.  IGBT is broken. 

3.  Rectifier broken. 

4.  Control board is broken. 

5.  Feeding circuit broken (abnormal indicator lit), contact factory. 

Meter  is  normal,  fan  is  normal, 

electromagnetic valve is abnormal, 

no  arc  output,  abnormal  indicator 

is not lit 

1.  Arcing part has problem. 

2.  Electricity-releasing nozzle is too far away. 

3.  High-pressure device is broken. 

4.  Relay is broken. 

5.  Control circuit broken. 

Air switch can not close 

1.  Air switch quality is poor. 

2.  Three phase rectifying bridge is broken. 

3.  Check if any short circuit inside. 

 

If after checking and adjustment it still can not work normally, please contact the local distributor or our service center. 

 

Summary of Contents for I-PLAS25 II

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Page 3: ...ription 7 4 Technical parameters table 8 5 Operation and panel function instruction 9 6 Installation instruction 10 7 Notes or preventive measures 12 8 Questions to be run into during welding 13 9 Mai...

Page 4: ...n also refer to property loss Notes This means it may cause body hurt if not avoid Please refer to the related description when this sign occurred Danger Please follow the rules below in case of bad a...

Page 5: ...work at high position 9 Check and maintain regularly don t use it until the broken parts are fixed well 10 Cut off all the input power when not use 11 Follow the national or local related standard and...

Page 6: ...d 5 The cable joint place should be insulated 6 The cable joint of the workpiece should be close enough to the welding place 7 Do not weld those facilities with gas pipe or airtight slot 8 Put fire ex...

Page 7: ...ll operate check and maintain the machine 3 Do not put fingers hair clothes etc near to the switch parts such as the fan Notes Follow the below note as the wire end may cause body hurt The wire shoot...

Page 8: ...ion equipment 3 Computer and other control equipments 4 Safety recognition equipment etc Eg supervise of industrial equipments 5 Health conditions of the people around Eg use of the heart pacemaker an...

Page 9: ...nd then form strong plasma arc It has the functions of arc initiation current arc stop current welding current basic value current current ascending time current descending time gas delay time continu...

Page 10: ...ut current A 18 No load voltage V 268 Current Range A 20 80 Rate output voltage V 112 Duty cycle 60 Efficiency 85 Power factor 0 93 Insulation Class F Housing Protection Class IP21 Arcing Way Untouche...

Page 11: ...t gas Burner of arc supporting cutter should spurt fire 4 It is 1mm from copper tip to work piece it is further if it is arc supporting cutter press knob of torch and burn and strike arc sparks of HF...

Page 12: ...resisting air pipe to connect the air intake and compressed air source tight the joint with hoop or other ways in case of gas leaking Dry gas with suitable pressure and flow should be supplied If your...

Page 13: ...rn on the air valve turn up the pressure adjusting knob Turn the pressure to rated value meter inside shows Kgf cm 2 and then put down the knob means increasing pressure _ means decreasing pressure 6...

Page 14: ...rking area is adequately ventilated It is important for the performance and the longevity of the machine 2 Do not over load The operator should remember to watch the max duty current Response to the s...

Page 15: ...e is low and input cable is too long C Output current is not up to the rated value When power voltage departs from the rated value it will make the output current not matched with rated value when vol...

Page 16: ...rcuit of welding machine regularly and make sure the cable circuit is connected correctly and connectors are connected tightly especially insert connector and components If scale and loose are found p...

Page 17: ...ding machine to dynamotor directly will damage machine The heavy voltage pulse which is produced by dynamotor will burn out machine when machine connected to dynamotor only can use asynchronous dynamo...

Page 18: ...ken 3 Control circuit is broken Contact factory Abnormal indicator is lit meter is normal fan is normal 1 High pressure device is broken 2 IGBT is broken 3 Rectifier broken 4 Control board is broken 5...

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