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USER MANUAL                                                                        - 10 -                                                                                  YF-68E/A0 

INSTALLATION INSTRUCTION

 

The machine is equipped with power voltage compensation device. When the power voltage fluctuates between±15% of 

rated voltage, it still can work normally.   

When  the  machine  is  used  with  long  cables,  in  order  to  prevent  voltage  form  going  down,  bigger  section  cable  is 

suggested. If the cable is too long, it may have great affluence on the arc-striking or other performance of cutting system, 

e.g.  the  HF  arc-striking  performance  get  weak  or  the  system  work  abnormally.  So  cables  of  configured  length  are 

suggested. 

1.  Make sure intake of the machine is not blocked or covered to avoid malfunction of cooling system. 

2.  Ground the cables with section area no less than 6mm

2

 to the housing, the way is connecting screw in the back of 

the power source to ground device, or make sure ground terminal of power socket is firmly connected. Both ways 

can be used for absolute safety. 

3.  Use pressure-resisting air pipe to connect the air intake and compressed air source, tight the joint with hoop or other 

ways in case of gas leaking. Dry gas with suitable pressure and flow should be supplied. If your air source cannot 

meet  above  requirements,  you  should  consider  using  sole  compressor  with  enough  power  and  air-decompressing 

filter to ensure the machine work normally. 

4.  Install the air-electricity system plug to relevant socket on the 

panel  and  fix  it  clockwise.  Air  plug  of  the  cutting  torch  and 

arc-keeping  cable  should  be  connected  to  relevant  socket, 

and tighten the joint screw. 

5.  Put cable plug to the socket on the panel and fix it clockwise. 

On the other hand, clamp the work piece with earth clamp. 

6.  According  to input  voltage  grade,  connect  power  cable  with 

power supply box of relevant voltage grade. Make sure there 

is  no  mistake  and  the  voltage  of  power  supply  does  not 

exceed permission range.   

7.  Connect the cabled following the right schematic, next steps 

can be performed then.

 

 

 

 

 

 

 

 

 

Installation Instruction of I-PLAS25 

Power Supply 

(three phase ~ 380V) 

Out In 

Air Regulator 

Air Compressor 

Earth Clamp 

Cutting Torch 

Workpiece 

Summary of Contents for I-PLAS25 II

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Page 3: ...ription 7 4 Technical parameters table 8 5 Operation and panel function instruction 9 6 Installation instruction 10 7 Notes or preventive measures 12 8 Questions to be run into during welding 13 9 Mai...

Page 4: ...n also refer to property loss Notes This means it may cause body hurt if not avoid Please refer to the related description when this sign occurred Danger Please follow the rules below in case of bad a...

Page 5: ...work at high position 9 Check and maintain regularly don t use it until the broken parts are fixed well 10 Cut off all the input power when not use 11 Follow the national or local related standard and...

Page 6: ...d 5 The cable joint place should be insulated 6 The cable joint of the workpiece should be close enough to the welding place 7 Do not weld those facilities with gas pipe or airtight slot 8 Put fire ex...

Page 7: ...ll operate check and maintain the machine 3 Do not put fingers hair clothes etc near to the switch parts such as the fan Notes Follow the below note as the wire end may cause body hurt The wire shoot...

Page 8: ...ion equipment 3 Computer and other control equipments 4 Safety recognition equipment etc Eg supervise of industrial equipments 5 Health conditions of the people around Eg use of the heart pacemaker an...

Page 9: ...nd then form strong plasma arc It has the functions of arc initiation current arc stop current welding current basic value current current ascending time current descending time gas delay time continu...

Page 10: ...ut current A 18 No load voltage V 268 Current Range A 20 80 Rate output voltage V 112 Duty cycle 60 Efficiency 85 Power factor 0 93 Insulation Class F Housing Protection Class IP21 Arcing Way Untouche...

Page 11: ...t gas Burner of arc supporting cutter should spurt fire 4 It is 1mm from copper tip to work piece it is further if it is arc supporting cutter press knob of torch and burn and strike arc sparks of HF...

Page 12: ...resisting air pipe to connect the air intake and compressed air source tight the joint with hoop or other ways in case of gas leaking Dry gas with suitable pressure and flow should be supplied If your...

Page 13: ...rn on the air valve turn up the pressure adjusting knob Turn the pressure to rated value meter inside shows Kgf cm 2 and then put down the knob means increasing pressure _ means decreasing pressure 6...

Page 14: ...rking area is adequately ventilated It is important for the performance and the longevity of the machine 2 Do not over load The operator should remember to watch the max duty current Response to the s...

Page 15: ...e is low and input cable is too long C Output current is not up to the rated value When power voltage departs from the rated value it will make the output current not matched with rated value when vol...

Page 16: ...rcuit of welding machine regularly and make sure the cable circuit is connected correctly and connectors are connected tightly especially insert connector and components If scale and loose are found p...

Page 17: ...ding machine to dynamotor directly will damage machine The heavy voltage pulse which is produced by dynamotor will burn out machine when machine connected to dynamotor only can use asynchronous dynamo...

Page 18: ...ken 3 Control circuit is broken Contact factory Abnormal indicator is lit meter is normal fan is normal 1 High pressure device is broken 2 IGBT is broken 3 Rectifier broken 4 Control board is broken 5...

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