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OWN

ER’S MANUAL                                                                            - 13 -                                                                  I-PLAS25/40 

 

TROUBLESHOOTING AND FAULT FINDING 

Notes: The following operations must be performed by qualified electricians with valid certifications. Before 

maintenance,please contact with us for professional suggestion. 

Fault symptom and solutions of I-PLAS25/40: 

Faults 

Solutions 

Meter  can  not  display,  fan can  not 

run 

1.  Make sure air switch is on. 

2.  Power source of input cable has electricity. 

3.  Make sure power source not lack of phase. 

Meter is normal, fan is normal, 

cutting gun switch can not work 

1.  Check if cable is loosen. 

2.  Control wire of gun broken or switch broken. 

3.  Control circuit is broken.

Contact factory

 

Abnormal  indicator  is  lit,  meter  is 

normal, fan is normal 

1.  High-pressure device is broken. 

2.  IGBT is broken. 

3.  Rectifier broken. 

4.  Control board is broken. 

5.  Feeding circuit broken (abnormal indicator lit), contact factory. 

Meter  is  normal,  fan  is  normal, 

electromagnetic valve is abnormal, 

no  arc  output,  abnormal  indicator 

is not lit 

1.  Arcing part has problem. 

2.  Electricity-releasing nozzle is too far away. 

3.  High-pressure device is broken. 

4.  Relay is broken. 

5.  Control circuit broken. 

Air switch can not close 

1.  Air switch quality is poor. 

2.  Three phase rectifying bridge is broken. 

3.  Check if any short circuit inside. 

 

If after checking and adjustment it still can not work normally, please contact the local distributor or our service center. 

 

 

Summary of Contents for I-PLAS 25

Page 1: ...ZIKA OWNER S MANUAL I PLAS 25 40...

Page 2: ...cription 3 4 Technical parameters table 4 5 Installation instruction 5 6 Operation instruction 7 7 Panel instruction 8 8 Notes or preventive measures 10 9 Questions to be run into during welding 11 10...

Page 3: ...ors should be used to avoid breathing gases Arc rays Harmful to your eyes burn your skin Wear suitable protective mask light filter and protective garment to protect eyes and body Prepare suitable pro...

Page 4: ...ly by the quickly flowing air and the temperature can be up to 10000 15000 centigrade degree That forms the electrolyte estate and then form strong plasma arc It has the functions of arc initiation cu...

Page 5: ...ltage V 269 268 Current Range A 20 80 20 100 Rate output voltage V 112 120 Duty cycle 60 60 Efficiency 85 85 Power factor 0 93 0 93 Insulation Class F F Housing Protection Class IP21 IP21 Arcing Way U...

Page 6: ...MANUAL 5 I PLAS25 40 Front Panel Instruction of I PLAS25 1 Current meter 2 Abnormal indicator 3 Current selection knob 4 Positive output terminal 5 Negative output terminal 6 Torch switch socket 7 Pi...

Page 7: ...PANEL FUNCTION INSTRUCTION Front Panel Instruction of I PLAS40 1 Power switch 2 Current selection knob 3 Abnormal indicator 4 Current meter 5 Negative output terminal 6 Torch switch socket 7 Pilot ar...

Page 8: ...essure resisting air pipe to connect the air intake and compressed air source tight the joint with hoop or other ways in case of gas leaking Dry gas with suitable pressure and flow should be supplied...

Page 9: ...on the air valve turn up the pressure adjusting knob Turn the pressure to rated value meter inside shows Kgf cm 2 and then put down the knob means increasing pressure _ means decreasing pressure 6 Sca...

Page 10: ...working area is adequately ventilated It is important for the performance and the longevity of the machine 2 Do not over load The operator should remember to watch the max duty current Response to the...

Page 11: ...tage is low and input cable is too long C Output current is not up to the rated value When power voltage departs from the rated value it will make the output current not matched with rated value when...

Page 12: ...tly 4 Avoid water and steam enter into inter machine if they enter into machine please dry inter machine then check insulation of machine 5 If welding machine will not be operated long time it must be...

Page 13: ...and there is no DC 24V output Switch indicator is lit and fan is working However press control knob of torch there is no HF arc striking sound and inner red diode is lit 1 Check if MOS K34207 of top...

Page 14: ...broken 3 Control circuit is broken Contact factory Abnormal indicator is lit meter is normal fan is normal 1 High pressure device is broken 2 IGBT is broken 3 Rectifier broken 4 Control board is brok...

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