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OWN

ER’S MANUAL                                                                            - 9 -                                                                  I-PLAS25/40 

 

 

 

NOTES OR PREVENTIVE MEASURES                                                                                                                                                                                                       

 

1.  Environment 

1

  The machine can perform in environment where conditions are dry with a dampness level of max 90%. 

2

  Ambient temperature is between -10 to 40 degrees centigrade. 

3

  Avoid welding in sunshine or drippings. Do not let water enter the gas. 

4

  Avoid welding in dust area or the environment with corrosive gas. 

5

  Avoid gas welding in the environment with strong airflow. 

2.  Safety norms 

Our  welding  machine  has  installed  protection  circuit  of  over  voltage,  over  current  and  over  heat.  When  voltage, 

output  current  and  temperature  of  machine  are  exceeding  the  rate  standard,  welding  machine  will  stop  working 

automatically. Because that will be damage to welding machine, user must pay attention to following.   

1

 

The working area is adequately ventilated

 

Our welding machine is powerful machine, when it is being operated, it generated by high currents, and natural 

wind can’t be satisfied with machine cool demands. So there is a fan in inter-machine to cool down machine. 

Make sure the intake is not in block or covered, it is 0.3 meter from welding machine to objects of environment. 

User  should  make sure the  working  area  is  adequately  ventilated.  It is important  for  the performance  and  the 

longevity of the machine.     

2

 

Do not over load

 

The  operator  should  remember  to  watch  the  max  duty  current  (Response  to  the  selected  duty  cycle).Keep 

welding current is not exceed max duty cycle current. Over-load current will damage and burn up machine. 

3

 

No over voltage

 

Power  voltage can be  found  in  diagram  of main  technical data.  Automatic  compensation circuit of  voltage  will 

assure that welding current keeps in allowable range. If power voltage is exceeding allowable range limited, it is 

damaged  to  components  of  machine.  The  operator  should  understand  this  situation  and  take  preventive 

measures. 

4

  There is a grounding screw behind welding machine,  with a grounding marker on it. Before operation, welding 

crust  must  be  grounded  reliable  with cable  which section is over  6 square  millimeter,  in  order  to  prevent from 

static electricity, and accidents because of electricity leaking. 

5

  If  welding  time  is  exceeded  duty  cycle  limited,  welding  machine  will  stop  working  for  protection.  Because 

machine  is  overheated,  temperature  control  switch  is  on  “ON’’  position  and  the  indicator  light  is  red.  In  this 

situation, you don’t have to pull the plug, in order to let the fan cool the machine. When the indicator light is off, 

and the temperature goes down to the standard range, it can weld again.

 

 

 

 

 

 

Summary of Contents for I-PLAS 25

Page 1: ...ZIKA OWNER S MANUAL I PLAS 25 40...

Page 2: ...cription 3 4 Technical parameters table 4 5 Installation instruction 5 6 Operation instruction 7 7 Panel instruction 8 8 Notes or preventive measures 10 9 Questions to be run into during welding 11 10...

Page 3: ...ors should be used to avoid breathing gases Arc rays Harmful to your eyes burn your skin Wear suitable protective mask light filter and protective garment to protect eyes and body Prepare suitable pro...

Page 4: ...ly by the quickly flowing air and the temperature can be up to 10000 15000 centigrade degree That forms the electrolyte estate and then form strong plasma arc It has the functions of arc initiation cu...

Page 5: ...ltage V 269 268 Current Range A 20 80 20 100 Rate output voltage V 112 120 Duty cycle 60 60 Efficiency 85 85 Power factor 0 93 0 93 Insulation Class F F Housing Protection Class IP21 IP21 Arcing Way U...

Page 6: ...MANUAL 5 I PLAS25 40 Front Panel Instruction of I PLAS25 1 Current meter 2 Abnormal indicator 3 Current selection knob 4 Positive output terminal 5 Negative output terminal 6 Torch switch socket 7 Pi...

Page 7: ...PANEL FUNCTION INSTRUCTION Front Panel Instruction of I PLAS40 1 Power switch 2 Current selection knob 3 Abnormal indicator 4 Current meter 5 Negative output terminal 6 Torch switch socket 7 Pilot ar...

Page 8: ...essure resisting air pipe to connect the air intake and compressed air source tight the joint with hoop or other ways in case of gas leaking Dry gas with suitable pressure and flow should be supplied...

Page 9: ...on the air valve turn up the pressure adjusting knob Turn the pressure to rated value meter inside shows Kgf cm 2 and then put down the knob means increasing pressure _ means decreasing pressure 6 Sca...

Page 10: ...working area is adequately ventilated It is important for the performance and the longevity of the machine 2 Do not over load The operator should remember to watch the max duty current Response to the...

Page 11: ...tage is low and input cable is too long C Output current is not up to the rated value When power voltage departs from the rated value it will make the output current not matched with rated value when...

Page 12: ...tly 4 Avoid water and steam enter into inter machine if they enter into machine please dry inter machine then check insulation of machine 5 If welding machine will not be operated long time it must be...

Page 13: ...and there is no DC 24V output Switch indicator is lit and fan is working However press control knob of torch there is no HF arc striking sound and inner red diode is lit 1 Check if MOS K34207 of top...

Page 14: ...broken 3 Control circuit is broken Contact factory Abnormal indicator is lit meter is normal fan is normal 1 High pressure device is broken 2 IGBT is broken 3 Rectifier broken 4 Control board is brok...

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