ZIEHL-ABEGG ZAtop SM250.80D Assembly Instructions Manual Download Page 1 | Manualshive

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Summary of Contents for ZAtop SM250.80D

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Page 2: ...al safety instructions 4 3 Safety precautions 4 4 Versions of the brake 5 5 Scope of delivery 5 6 Tools required 6 6 1 General 6 7 Dismounting the brake 7 8 Mounting the brake 10 9 Functional test on microswitch inductive proximity switch for release monitor 15 10 Adjustment of the microswitch inductive proximity switch for release monitor 15 11 Disposal recycling 15 Assembly instructions model se...

Page 3: ...ther completely nor partially photocopied reproduced translated or put on a data medium without prior explicit consent from Infringements are liable for damages 2 Safety instructions 2 1 General ZIEHL ABEGG SE spare parts are not ready to use products and may only be operated when they have been installed on an elevator machine and their safety has been assured using guard grilles barriers structu...

Page 4: ...cable loops The attachment points are designed exclusively for transporting the elevator machine including brake and traction sheave Do not lift other loads such as bolted on components ropes lying on top etc with the attachment points Suitable lifting gear must be used Danger Warning of hand injuries Risk of injury from reaching into the rope guard Do not carry out any activities during operation...

Page 5: ...le optionally The hand release system cannot be ﬁtted later The complete brake must be replaced to retroﬁt the hand release system 5 Scope of delivery Brake Assembly kit brake article number 70029992 optionally available Figure 5 01 Assembly instructions model series ZAtop Versions of the brake A TIA20_10 GB 2027 Index 002 Part No 01013487 GB 5 16 ...

Page 6: ...e 50 g 23 1 Quick cleaner LOCTITE 7063 400 ml The assembly kit brake article number 70029992 including pos 5 and pos 18 to pos 23 is option ally available and supplied in a separate folding box 6 Tools required 6 1 General ZIEHL ABEGG toolkit article 70027450 Wire cutter Cable stripper Crimper Slotted screwdriver 0 6 x 3 5 Allen wrench size 4 Allen wrench size 5 Screw wrench size 30 Torque wrench ...

Page 7: ...done for example by touching a conductive earthed object for example bare metal switch cabinet parts immediately before Figure 7 01 Figure 7 02 1 Unscrew the 4 cylinder head screws M5 x 10 8 8 2 with a size 4 socket head wrench Remove the cover 1 from the junction box 2 Disconnect the electrical connection 3 of both brake bodies 3 Carefully remove strain reliefs 4 of all connecting cables with wir...

Page 8: ...nch 13 Replace the two hexagon head screws M20 x 300 11 with threaded bolts M20 12 from the ZIEHL ABEGG tool kit item 70027450 14 Fasten the two threaded bolts M20 12 hand tight 15 Completely unscrew the two remaining hexagon head screws M20 x 300 11 gradually in turn diagonally with a size 30 wrench Figure 7 09 Figure 7 10 16 Replace the two hexagon head screws M20 x 300 11 with threaded bolts M2...

Page 9: ...7 13 Figure 7 14 21 Pull out the brake body 1 16 slightly until the eye bolt A can be screwed in 22 Secure the brake body 1 16 to the eye bolt A using suitable lifting gear and remove ATTENTION Weight of brake body approx 100 kg 23 Detach the brake rotor 1 17 from the toothed hub The brake rotor may only be detached by hand ATTENTION Do not use screwdrivers to release the brake rotor The screwdriv...

Page 10: ... on the ﬂange bearing bracket and the toothed hub C on the drive shaft are free of dirt and grease Perform cleaning with a micro active cloth and quick cleaner LOCTITE 7063 2 Lightly grease the O ring 17A with technical Vaseline and insert into the groove of the brake rotor 1 17 Figure 8 03 Figure 8 04 3 Slide the brake rotor 1 17 with the O ring 17A onto the toothed hub C by hand by exerting ligh...

Page 11: ...ue the hexagon head bolts with anti tamper paint Figure 8 07 Figure 8 08 14 Make sure that the friction lining of the brake rotor 2 14 is free of dirt and grease Perform cleaning with a micro active cloth and LOCTITE 7063 quick cleaner 15 Lightly grease the O ring 14A with technical Vaseline and insert into the groove of the brake rotor 2 14 16 Slide the brake rotor 2 14 with the O ring 14A onto t...

Page 12: ...e 8 12 22 Slide on the brake body 2 13 23 Unscrew two of the threaded bolts M20 12 Figure 8 13 Figure 8 14 24 Coat the 4 hexagon head screws M20 x 300 11 with Loctite 243 threadlocker 25 Replace each of the two threaded bolts M20 12 with a hexagon head screw M20 x 300 11 26 Tighten the brake body 2 13 hand tight with the hexagon head bolts 11 Do not forget the washers 27 Unscrew the two remaining ...

Page 13: ... Nm 35 Mounting absolute encoder 8 see Replacement of the absolute encoder A TIA17_02 Figure 8 17 Figure 8 18 36 Check the air gap A between the coil carrier and armature disk when de energised Air gap 0 44 mm A 0 60 mm See brake operating instructions in the appendix to the original operating instructions If the air gaps are outside the tolerance please contact our customer service 37 Check the f...

Page 14: ...iring diagram see Figure 8 21 and Figure 8 22 inside the cover of the junction box 1 41 Fit strain reliefs 4 Figure 8 23 42 Close the cover 1 of the junction box 43 Screw on the cover 1 with the 4 cylinder head screws M5 x 10 8 8 2 with a torque wrench for tightening torque 5 5 Nm with a size 4 socket head wrench Tightening torque 5 5 Nm 44 Perform brake test see chapter Brake operating instructio...

Page 15: ... microswitch inductive proximity switch for re lease monitor Figure 10 01 Figure 10 02 Adjustment of the microswitches inductive proximity switches is only necessary if they are not working correctly The microswitches inductive proximity switches are located on top of the brake see arrow ATTENTION It must be ensured that the appropriate microswitches inductive proximity switches are selected for t...

Page 16: ...ical changes Customer Service phone 49 7940 16 308 fax 49 7940 16 249 drives service ziehl abegg com Headquarters ZIEHL ABEGG SE Heinz Ziehl Straße 74653 Künzelsau Germany phone 49 7940 16 0 fax 49 7940 16 249 drives ziehl abegg de www ziehl abegg com ...

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