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ZIEHL-ABEGG FSDM Series, Operating Instructions Manual

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ZIEHL-ABEGG FSDM Series Operating Instructions Manual Download Page 10

4

Mounting

4.1

General notes

Caution!

The following points must be complied with during the mechanical installation to avoid causing a defect 
in the device due to assembly errors or environmental in

fl

uences:

•

Do not lift the device at the side by the air grille because this is only snapped on!

•

Before installation remove the device from the packing and check for any possible shipping 
damage! Start-up is not allowed in the case of transport damage!

•

Do not allow drilling chips, screws and other foreign bodies to reach the device interior!

•

Keep enough distance (minimum 50 mm) to ensure unobstructed cooling- air feed as well as 
unobstructed outgoing air discharge.

•

Only a horizontal position of the device is allowed, because only in this position speci

fi

ed housing 

protection class IP54 is ensured.

•

Care must be taken to avoid direct radiation from the sun!

•

Be sure to observe proper heat dissipation (

  Technical data, heat dissipation). 

Operating Instructions 

PMIcontrol Basic-M

 

–

 model series FSDM5...46

Mounting

L-BAL-E300-GB 1905 Index 001

Part.-No. 

10/48

Summary of Contents for FSDM Series

Page 1: ...PMIcontrol Basic M FSDM5 46 Frequency inverter for mounting on 3 motors for fans Operating Instructions Keep for reference L BAL E300 GB 1905 Index 001 Part No english ...

Page 2: ...15 4 4 Mounting on the motor 16 4 4 1 Procedure FSDM5 7 5 8 5 16 4 4 2 Procedure FSDM12 17 18 4 4 3 Procedure FSDM25 32 20 4 4 4 Procedure FSDM39 46 22 4 5 Cable inlet 24 4 6 Outdoor installation 24 4 7 Temperature influences during commissioning 24 5 Electrical installation 25 5 1 Safety precautions 25 5 2 Terminal compartment and cross section of terminals 25 5 3 EMC compatible installation 28 5 ...

Page 3: ...p 35 6 1 Prerequisites for commissioning 35 7 Diagnostics Faults 36 7 1 Status Out with flash code 36 8 Enclosure 39 8 1 Technical data 39 8 1 1 Maximum loading dependent on switching frequency line voltage and ambient temperature 41 8 2 UL specifications 42 8 2 1 UL Ratings 42 8 2 2 UL Overload protection 43 8 2 3 UL Short Circuit Current Rating 43 8 2 4 Short Circuit Current Rating SCCR 44 8 3 Con...

Page 4: ...ting instructions together with the device It must be ensured that all persons that are to work on the device can refer to the operating instructions at any time Keep the operating instructions for continued use They must be passed on to all successive owners users and final customers 1 3 Target group The operating instructions address persons entrusted with planning installation commissioning and ...

Page 5: ...d its accessories must only be used in a flawless condition and installed and operated in compliance with the assembly instructions and or operating instructions Operating out side the device s technical specifications see name plate and attachment technical data can lead to a defect in the device and additional damage Information In the case of a malfunction or a failure of the equipment check all ...

Page 6: ...harges can appear between the protective ground PE and the mains connection The protective earth is conducting high discharge currents dependent on the switching frequency current source voltage and motor capacity Earthing in compliance with EN specifications shall therefore be observed even for testing and trial conditions EN 50 178 Art 5 2 11 Without earthing dangerous voltages can be present on ...

Page 7: ...s intended for one quadrantdrives Insulation system and ball bearing of the motor must be suitable for speed control by a frequency inverter Only suitable for drives with low set off torque e g fans or pumps 3 2 Functional description Functions as frequency inverter for either a 3 asynchronous motor or a PMmotor permanent solenoid excited synchronous motor Once a line voltage is applied the device...

Page 8: ...n mark of conformity 5 DATA MATRIX Code confirmation number 12 Output values Output voltage Output frequency Value overload protection motor current 6 Production code 7 Serial number 8 Part no Type key and article number Example for type Example for article number F S D M 32 308310 UL I II III IV V VI VII Explanation I Type of device F Frequency inverter II Control variable S analog controller III ...

Page 9: ... must be observed and adhered to 3 6 Storage The device must be stored in its original packaging in a dry and weather proof room Avoid exposure to extreme heat and cold Avoid prolonged storage we recommend a maximum of one year consult the manufacturer before starting if stored for longer 3 7 Disposal recycling Disposal must be carried out professionally and in an environmentally friendly way in a...

Page 10: ...e case of transport damage Do not allow drilling chips screws and other foreign bodies to reach the device interior Keep enough distance minimum 50 mm to ensure unobstructed cooling air feed as well as unobstructed outgoing air discharge Only a horizontal position of the device is allowed because only in this position specified housing protection class IP54 is ensured Care must be taken to avoid di...

Page 11: ...rminal compartment B Motor connection adapter C Serrated locking nuts M4 D Countersunk screw M5 x 20 E PE clamp F Holder for PE clamps FSDM12 17 A Cover terminal compartment B Motor connection adapter C Serrated locking nuts M4 D Countersunk screw M5 x 20 E PE clamp F Holder for PE clamps Operating Instructions PMIcontrol Basic M model series FSDM5 46 Mounting L BAL E300 GB 1905 Index 001 Part No ...

Page 12: ... M5 x 20 F PE clamp G Holder for PE clamps FSDM39 46 A Cover terminal compartment B Motor connection adapter C Serrated locking nuts M5 D Serrated locking nuts M4 E Countersunk screw M6 x 20 F PE clamp G Holder for PE clamps Operating Instructions PMIcontrol Basic M model series FSDM5 46 Mounting L BAL E300 GB 1905 Index 001 Part No 12 48 ...

Page 13: ...inal box flange The holes must be drilled according to the available motor Part No 00167112 Universal adapter plate without holes for mounting on the terminal box flange The holes must be drilled according to the available motor Operating Instructions PMIcontrol Basic M model series FSDM5 46 Mounting L BAL E300 GB 1905 Index 001 Part No 13 48 ...

Page 14: ...e drilled according to the available motor Part No 00167193 Universal adapter plate without holes for mounting on the terminal box flange The holes must be drilled according to the available motor Operating Instructions PMIcontrol Basic M model series FSDM5 46 Mounting L BAL E300 GB 1905 Index 001 Part No 14 48 ...

Page 15: ...o the adapter if required 1 For extension of the motor winding length approx 70 mm cross section 6 mm 2 2 For extension of the motor winding length approx 140 mm cross section 1 5 mm 2 4 3 Tool list 1 Flat head screwdriver 3 mm 2 Cross slot screwdriver 3 Socket head screwdriver 7 mm for FSDM25 32 additional 8 mm 4 Torx screwdriver T20 5 Wire cutter 6 Cable stripper 7 Crimper Operating Instructions...

Page 16: ... nuts M4 3 Studs for fastening holder of the two PE clamps with 2 x serrated locking nuts M4 4 Studs for fastening cover terminal compartment with 5 x serrated locking nuts M5 5 Insert nuts for fastening frequency inverter with 4 x countersunk screws M5 x 20 3 Fasten the motor connection adapter and make the electrical connection A Fasten the motor connection adapter with 2 x M4 serrated locking n...

Page 17: ...Operating Instructions PMIcontrol Basic M model series FSDM5 46 Mounting L BAL E300 GB 1905 Index 001 Part No 17 48 ...

Page 18: ...frequency inverter with 4 x countersunk screws M5 x 20 3 Fasten the motor connection adapter and make the electrical connection A Fasten the motor connection adapter with 2 x M4 serrated locking nuts 2 5 Nm 22 1 Lb In B Fasten the holder and the two PE clamps with 2 x M4 serrated locking nuts and connect the protective earth 2 5 Nm 22 1 Lb In C Connect the TB or TP thermal protectors Cut off any r...

Page 19: ...Operating Instructions PMIcontrol Basic M model series FSDM5 46 Mounting L BAL E300 GB 1905 Index 001 Part No 19 48 ...

Page 20: ... M5 x 20 3 Fasten motor connection adapter and establish the electrical connection For a short cable routing it is alternatively possible to break off the terminal block of the motor connection adapter and mount it offset at 90 to the stud 2a A Fasten the motor connection adapter with 4 x M4 serrated locking nuts 2 5 Nm 22 1 Lb In B Fasten the holder and the two PE clamps with 2 x M5 serrated lock...

Page 21: ...Operating Instructions PMIcontrol Basic M model series FSDM5 46 Mounting L BAL E300 GB 1905 Index 001 Part No 21 48 ...

Page 22: ...ning frequency inverter with 6 x countersunk screws M6 x 20 3 Fasten the motor connection adapter and make the electrical connection A Fasten the motor connection adapter with 4 x M4 serrated locking nuts 2 5 Nm 22 1 Lb In B Fasten the holder the PE clip with M5 serrated locking nut and connect the protective earth 12 Nm 106 2 Lb In C Connect the TB or TP thermal protectors Cut off any ring cable ...

Page 23: ...Operating Instructions PMIcontrol Basic M model series FSDM5 46 Mounting L BAL E300 GB 1905 Index 001 Part No 23 48 ...

Page 24: ...ed must remain sealed Insert cables properly and ensure tightness of the cable glands Attach the cover of terminal compartment again carefully after connection see Electrical Installa tion Cable inlet locking screws made of metal 1 FSDM5 46 M20 2 FSDM5 7 5 8 5 M16 FSDM12 17 M25 FSDM25 32 M32 FSDM39 46 M40 4 6 Outdoor installation Outdoor installation is possible up to 20 C when the controller supp...

Page 25: ...ead to severe personal injury The basic safety and health protection requirements must be ensured in the final application The device owner is responsible for the EMC of the entire plant according to the locally applicable standards Electrical equipment must be checked regularly Loose connections are to be re tightened and damaged lines or cables must be replaced immediately 5 2 Terminal compartmen...

Page 26: ...ypes FSDM5 7 5 8 5 the connection to connectors is made with PUSH IN connection technology Rigid conductors and conductors with wire end ferrules can be plugged directly into the terminal without tools If necessary for connection you can remove the connectors from the circuit board When re inserting the connectors make absolutely sure that you can hear a click Connectors with PUSH IN connection te...

Page 27: ...r for motor protection by thermostats TB or thermistors TP factory setting Connection data terminals mains connection FSDM5 7 5 8 5 FSDM12 17 FSDM25 32 39 46 Stripping length 10 mm 8 9 mm 12 13 mm Max conductor cross section solid 1 5 mm2 4 mm2 16 mm2 Max conductor cross section flexible 2 5 mm2 4 mm2 10 mm2 Max conductor cross section flexible with wire end ferrule 2 5 mm2 2 5 mm2 10 mm2 Max conduc...

Page 28: ...on flexible with wire end ferrule 0 25 mm2 0 25 mm2 Max conductor cross section flexible with wire end ferrule 1 5 mm2 1 5 mm2 Min conductor cross section flexible with wire end ferrule and collar 0 25mm2 0 25 mm2 Max conductor cross section flexible with wire end ferrule and collar 1 mm2 0 75 mm2 Min conductor cross section AWG AWG 26 AWG 24 Max conductor cross section AWG AWG 16 AWG 16 5 3 EMC compa...

Page 29: ...and connection comply with the applicable national and local requirements such as the NEC National Electrical Code or the CEC Canadian Electrical Code Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the Manufacturer Instructions National Electrical code the Canadian Electrical code part I and any...

Page 30: ...onnection of the device and the protective earth PE is in no case a higher voltage permissible than the indicated line voltage of the device Capacitors are installed between the housing potential and the intermediate circuit to reduce radio interference voltages This must be considered for the choice of insulation monitoring device 5 4 7 Operation in Grounded Delta System A device must be selected...

Page 31: ...s cooled down i e in case of a connection between the terminals TB TP by switching the line voltage off and back on 5 7 Analog input E1 for setting fan speed The device has an analog input for setting the fan speed Connection E1 GND Analog In 1 The internal jumper E1 1 is factory set in the position for a 0 10 V or PWM speed setting signal For a 0 20 mA signal the plug E1 1 must be replugged Dange...

Page 32: ...4 V 15 28 V GND E1 E1 1 PWM 10 V E1 D1 GND 10V Analog In 1 10 V DC Out 24V 24 V DC Out PWM f 1 10 kHz 10 kΩ 0 20 mA Control via external setting signal 0 20 mA E1 D1 GND 0 20 mA Analog In 1 E1 1 mA 13 06 2014 i_jumper_motor_mounted_0_20ma eps Operating Instructions PMIcontrol Basic M model series FSDM5 46 Electrical installation L BAL E300 GB 1905 Index 001 Part No 32 48 ...

Page 33: ...V GND A voltage supply is integrated for external devices e g a sensor max current load see technical data In case of overload or short circuit 24 V GND the external power supply is shut down multi fuse The device performs a Reset and continues operation It is not permissible to connect voltage outputs of several devices to each other It is not permissible to connect voltage outputs in the device ...

Page 34: ...ctor is on GND potential The details of which pull up resistor needs to be used depend on the specification on the LED that is used Pull Up 10V OC GND 10 12 2015 i_pmi_basic_status_oc eps 200 300 Ω Display by LED in 5 step potentiometer type ZSG 5 Part No 349073 In the case of the speed setting via the 5 step potentiometer the status display can be done via the integrated LED for connection see ope...

Page 35: ...AM MODBUS W AM MODBUS 349045 AM MODBUS W 349050 AM CAN OPEN 349064 CANOPEN module To integrate the device into a CANOPEN network AM LON 349049 LON module To integrate the device into a LON network AM PROFIBUS 349063 PROFIBUS module To integrate the device into a PROFIBUS network AM ETHERCAT 349071 ETHERCAT module To integrate the device into an ETHERCAT network For basic operation with limited MOD...

Page 36: ... to too high inside temperatures In case of a temperature rise above the fixed limits the modulation is reduced linearly To prevent the complete system being switched off externally in this op eration permissible for the controller in case of reduced operation due to too high an internal temperature no fault message is sent via the relay With a drop in temperature the modula tion rises again llinea...

Page 37: ...a defined number of permitted starting tests Permitted starting tests dependant on fault message IGBTand shortcut earth 3 x IGBT Ready 5 x Load driver 8 x Cooling off interval dependant on fault message IGBTand shortcut earth 70 s IGBT Ready 10 s Load driver 2 s Reset by enable or line voltage ON OFF 7 de energized 13 14 interrupted Intermediate undervoltage Intermediate circuit voltage below a fixe...

Page 38: ...roller waits for 5 s cooling phase then the controller attempt a start If a further 250 deactivations occur as a result a final switch off will occur accom panied by a fault message Should no further switch off be exceeded in 120 sec the counter will be reset 15 de energized 13 14 interrupted Motor fault A connected thermostat or thermistor has tripped the circuit or interruption be tween both term...

Page 39: ...wer of a 4 pole motor For the dimension of the frequency inverter size the rated current of the motor is crucial 4 Max line fuse on site line protection fuse according to EN 60204 1 Classification VDE0113 Part 1 see also Assembly instructions Electrical installation Mains connection Line protection fuse Line voltage 3 208 480 V 15 10 50 60 Hz UL 3 x 200 480 Vac 50 60 Hz Rated voltage 400 V Maximal ...

Page 40: ...ectrical Installation Harmonics current for devices 16 A For devices 16 A and 75 A according to EN 61000 3 12 see Electrical Installation Harmonics current and line impedance Max leakage current according to the defined networks of DIN EN 60990 FSDM5 7 5 8 5 approx 3 mA FSDM12 17 approx 5 mA FSDM25 32 approx 2 mA FSDM39 46 approx 3 4 mA Vibratory strength Broadband noise simulated life endurance te...

Page 41: ...ing line voltage the following table must be observed Maximum motor current at 8 kHz factory setting depending on line voltage and ambient temperature Type 208 V 15 415 V 6 over 415 V 6 480 V 10 40 C 50 C 55 C 40 C 50 C 55 C FSDM5 5 0 A 5 0 A 5 0 A 5 0 A 5 0 A 5 0 A FSDM7 5 7 5 A 7 5 A 6 8 A 7 5 A 7 0 A 6 4 A FSDM8 5 8 5 A 7 6 A 6 8 A 8 5 A 7 0 A 6 4 A FSDM12 12 0 A 12 0 A 12 0 A 12 0 A 12 0 A 12 ...

Page 42: ... x 415 480 V 15 5 A 8 kHz 55 FSDM25 3 x 200 415 V 23 0 A 3 x 200 415 V 25 0 A 8 kHz 40 430 x 320 x 214 5 3 x 200 415 V 25 0 A 8 kHz 50 3 x 200 415 V 25 0 A 8 kHz 55 3 x 415 480 V 23 0 A 3 x 415 480 V 25 0 A 8 kHz 40 3 x 415 480 V 25 0 A 8 kHz 50 3 x 415 480 V 25 0 A 8 kHz 55 FSDM32 3 x 200 415 V 29 0 A 3 x 200 415 V 32 0 A 8 kHz 40 3 x 200 415 V 32 0 A 8 kHz 50 3 x 200 415 V 30 5 A 8 kHz 55 3 x 41...

Page 43: ...tion must comply with the requirements in UL248 and additional to CAN CSA C22 2 No 248 Tests were made with RK fuses without semiconductor protection Maximum sym metrical current Protection rating Maximum AC Voltage Rating of Fuse Type frequency inverter 100kA RMS RK5 240 V 10 A 250V e g Mersen TR10R FSDM5 100kA RMS RK5 480 V 10 A 600V e g Mersen TRS10R 100kA RMS RK5 240 V 12 A 250V e g Mersen TR1...

Page 44: ...hort Circuit Current Rating SCCR The short circuit current rating SCCR is dependent on the device type and article number see also name plate and type key chapter Type Short Circuit Current Rating SCCR FSDM5 100 kA FSDM7 5 100 kA FSDM8 5 100 kA FSDM12 30 kA FSDM17 30 kA FSDM25 30 kA FSDM32 30 kA FSDM39 30 kA FSDM46 30 kA Operating Instructions PMIcontrol Basic M model series FSDM5 46 Enclosure L B...

Page 45: ...stors Thermostatschalter Thermostats UMUN18K0 17 01 2019 q Δ TB TP TB TP W V U M 3 U1 V1 W1 PE TP TP W2 U2 V2 q 3 Motor mit eingebauten Temperaturfühlern with internal thermistors 6 M 3 U1 V1 W1 PE TP TP U2 V2 W2 TB TP TB TP W V U Y 1 Line 3 208 V 480 V 50 60 Hz 2 Contact rating max 2A 250 V AC 3 Interface for transferring the motor parameters with ZAstick for PMmotor 4 Input 0 10 V 0 20 mA 0 100 ...

Page 46: ...8 4 Dimensions mm FSDM5 7 5 8 5 FSDM12 17 Operating Instructions PMIcontrol Basic M model series FSDM5 46 Enclosure L BAL E300 GB 1905 Index 001 Part No 46 48 ...

Page 47: ...FSDM25 32 FSDM39 46 Operating Instructions PMIcontrol Basic M model series FSDM5 46 Enclosure L BAL E300 GB 1905 Index 001 Part No 47 48 ...

Page 48: ...iehl abegg de http www ziehl abegg de 8 6 Service information If you have any technical questions while commissioning or regarding malfunctions please contact our technical support for control systems ventilation technology phone 49 0 7940 16 800 Email fan controls service ziehl abegg de Our worldwide contacts are available in our subsidiaries for deliveries outside of Germany see www ziehl abegg ...

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