ZIEHL-ABEGG Dcontrol PKDM6 Operating Instructions Manual Download Page 5

2.2

Explanations of symbols

Safety instructions are highlighted with warning triangles and are depicted according to the degree of 
hazard as follows.

Attention!

General hazardous area. Death or severe injury or signi

cant property damage can occur if the 

corresponding precautions are not taken!

Danger due to electric current

Danger by dangerous, electric voltage! Death or severe injury can occur if the corresponding 
precautions are not taken!

Information

Important additional information and advice for user.

2.3

Product safety

The device conforms to the state of the art at the time of delivery and is fundamentally considered to 
be reliable. The device and its accessories must only be used in a 

awless condition and installed and 

operated in compliance with the assembly instructions and/or operating instructions. Operating out-
side the device's technical speci

cations (see name plate and attachment / technical data) can lead to 

a defect in the device and additional damage! 

Information

In the case of a malfunction or a failure of the equipment check all functions with alarms in order to 
prevent injury to persons or property. Note possibility of back-up operation. If used in intensive animal 
environments, any malfunctions in the air supply must be detected as soon as possible to prevent the 
development of a life-threatening situation for the animals. The design and installation of the system 
must comply with local regulations and directives. In Germany these include DIN VDE 0100, the 
animal protection and the keeping of working animals ordinance and the pig-keeping ordinance etc. 
Also note the instructions of AEL, DLG, VdS. 

2.4

Requirements placed on the personnel / due diligence

Persons entrusted with the planning, installation, commissioning and maintenance and servicing in 
connection with the frequency inverter must have the corresponding quali

cations and skills for these 

jobs.
In addition, they must be knowledgeable about the safety regulations, EU/EC directives, rules for the 
prevention of accidents and the corresponding national as well as regional and in-house regulations. 
Personnel to be trained or instructed and apprentices are only permitted to work on the device under 
the supervision of an experienced person. This also applies to personnel undergoing general training. 
Comply with the legal minimum age. 

2.5

Start-up and during operation

Attention!

During commissioning, unexpected and hazardous conditions can arise in the entire installation due 
to defective adjustments, defective components or incorrect electrical connections. Remove all 
persons and objects from the hazardous area.

During operation, the device must be closed or installed in a control cabinet. Fuses may only be 
replaced by new ones and must not be repaired or bypassed. The data for the maximum line fuse 
are to be considered absolutely (see Technical data). Use only fuses speci

ed in schematic 

diagrams.

Any faults detected in the electric system/modules/operating equipment must be corrected 
immediately. If these faults are not corrected, the device/system is potentially very dangerous. The 
device/system must therefore not be operated when it is faulty.

Pay attention to smooth, low vibration running of the motor/fan, the appropriate instructions in the 
drive documentation must be observed!

Operating Instructions 

Dcontrol

 

 model series PKDM6..80

Safety instructions

L-BAL-E143-GB 1914 Index 009

Part.-No. 

5/40

Summary of Contents for Dcontrol PKDM6

Page 1: ...Dcontrol PKDM6 80 P controller and speed controller for variable voltage 3 fans Operating Instructions Software version D2498A from Version 02 00 L BAL E143 GB 1914 Index 009 Part No english...

Page 2: ...ature in uences during commissioning 11 5 Electrical installation 11 5 1 Safety precautions 11 5 2 EMC compatible installation 11 5 2 1 Motor cable 11 5 2 2 Control cables 11 5 2 3 Harmonics current f...

Page 3: ...ctivate phase monitoring DIP 10 23 8 Start up 24 8 1 Prerequisites for commissioning 24 9 Setting for operation 24 9 1 Speed controller 1 00 and 1 01 24 9 1 1 Setting for operation as Speed controller...

Page 4: ...nd software in the device has been examined It is still possible that non compliances exist no guarantee is assumed for complete conformity To allow for future developments construction methods and te...

Page 5: ...the instructions of AEL DLG VdS 2 4 Requirements placed on the personnel due diligence Persons entrusted with the planning installation commissioning and maintenance and servicing in connection with t...

Page 6: ...or use 2 8 Operator s obligation of diligence The contractor or owner must also ensure that the electric systems and equipment are operated and maintained in accordance with electro technical regulati...

Page 7: ...ex factory to suit the transport method previously agreed Always use the original packaging materials when transporting the device Avoid shocks and impacts to the device during the transport During m...

Page 8: ...in a location where it will not be disturbed but at the same time can be easily accessed Depending on the housing model use supplied stoppers for cable inlets cut off necessary cable inlets respectiv...

Page 9: ...screw up to a distance of approx 2 mm and mount the device Remove the terminal compartment cover Align the device and mark the position of both lower fastening points 2 3 Remove the device and drill...

Page 10: ...point screws 1 4 Type PKDM50 80 Fastening at 8 points GM00002A_M 15 12 2015 1 7 2 3 4 5 6 8 Drill 8 fastening points Screw in fastening point screws 1 4 up to a distance of approx 5 mm and mount the d...

Page 11: ...nets and all electrical supply facilities locked Access is only allowed for authorized persons using a key or special tool Operating the device with the housing cover removed is prohibited because ene...

Page 12: ...ge Iequ rated current of the device se Technical data Rated current input RSCE Short circuit ratio For this devices RSCE 120 5 3 Mains connection 5 3 1 Line voltage Power from the mains is connected t...

Page 13: ...with a high level of air noise this noise is relatively low On slow running ventilators with a low level of air noise this noise may be dominant in the lower speed range due to the occurrence of reso...

Page 14: ...ignal 0 10 V at the terminals E1 and GND Speed setting by 10 k potentiometer at terminals 10 V and GND pick off at terminals E1 By external wiring with a resistor 499 0 25 W between the terminals E1 a...

Page 15: ...for pressure sensor type MBG for Temperature control DIP 2 ON type TF KTY81 210 DIP 3 ON for Pressure control DIP 2 OFF 0 10 V for Temperature control DIP 2 ON PT1000 Input E2 DIP 7 OFF Input E2 not...

Page 16: ...not permissible to connect voltage outputs in the device to each other 5 10 Digital inputs D1 D2 Activation via oating contacts a low voltage of approx 24 V DC is connected Attention No disconnection...

Page 17: ...ate software Alternatively the USB interface can be used for networking over MODBUS A maximum of 64 participants can be directly connected to one another and another 64 participants via a repeater 5 1...

Page 18: ...detailed information about MODBUS 5 12 3 USB interface Over the USB interface if necessary a software update can be made For this a consultation with our V STE support department for control systems v...

Page 19: ...e of sensor Potentiometer Pband Function dependently on selected mode of operation For Speed controller 1 00 1 01 without function For Temperature control 2 01 2 02 with passive sensors type TF KTY PT...

Page 20: ...ion as Speed controller 1 01 24 07 2012 v_dip_s1_dcontrol_mode vsd ON OFF 10 9 8 7 6 5 4 3 2 1 S1 1 00 set 0 100 ON OFF 10 9 8 7 6 5 4 3 2 1 S1 24V GND E1 GND 3 1 BN GN MBG 4 20 mA 3 02 MBG I 24V GND...

Page 21: ...e built in potentiometer by an external potentiometer or external signal The desired function is determined with dipswitch S1 Position factory setting for all dipswitches OFF DIP Function DIP OFF DIP...

Page 22: ...mode Speed controller 1 01 If no n min is adjusted output voltage goes continuously with reduction of the regulating variable down to 0 cutoff below approx 2 regulating variable Without minimum speed...

Page 23: ...er n max counterclockwise such that the maximum output voltage will just be measured with TRUE RMS multimeter This adjustment must be made for maximum output from the fans All aps must be opened when...

Page 24: ...from approx 0 100 of connected line voltage or in range of settings n min up to n max Signal to E1 E1 GND 14 02 2008 v_signal_e1 vsd 1 01 signal E1 factory setting DIP 2 OFF Control via external setti...

Page 25: ...al E1 then the unit supplies the output voltage set by n min Step 2 high speed When the terminal A1 10 V is connected with the input terminal E1 then the units supplies the output voltage set by n max...

Page 26: ...5 80 85 90 95 100 C 25 20 15 10 5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 19 07 2011 v_pband_pxet VSD Pband 5 30 Pband Narrow control range Short control times Wide control range Longer control...

Page 27: ...C n min 35 n max 85 Idealized principle diagram 9 2 3 Example Temperature control Heating function Val Set n DIP4 ON Temperature sensor type TF KTY PT1000 Settings set 50 25 C Pband 10 10 K U Motor 5...

Page 28: ...20 mA Setting range 5 30 5 30 measuring range of sensor 18 07 2011 v_nmin_pxet VSD n min 0 100 Minimum output voltage basic speed Setting range 0 n max 18 07 2011 v_nmax_pxet VSD n max 0 100 Maximal o...

Page 29: ...9 77 54 25 58 41 62 30 65 96 69 41 72 70 75 82 78 81 81 68 84 44 87 09 89 66 R401A C 29 21 6 93 6 40 16 33 24 39 31 26 37 28 42 68 47 59 52 10 56 29 60 22 63 91 67 40 70 72 73 88 76 91 79 81 82 60 85...

Page 30: ...does not switch on again Check motor and connection then reset Motor protection 3 de energized terminals 11 12 bridged Overload Power semiconductor heat sink too hot Switch OFF at 95 C switch ON when...

Page 31: ...oller functions automatically again with the value measured at the temperature sensor after the fault has been recti ed Check sensor 10 1 If controller doesn t work correctly Information Setting of di...

Page 32: ...rated voltage values for different speci cations on request Version housing IP54 without internal semiconductor fuses Z version Type Part No Rated cur rent 1 Rated tem perature max line fuse 2 Semico...

Page 33: ...eed for 0 10 V input Ri 100 k for input 4 20 mA Ri 250 Voltage supply e g for sen sors 24 V 20 Imax 120 mA for connection to an external AXG terminal minus approx 50 mA Output 0 10 V Imax 10 mA short...

Page 34: ...erature must be taken into consideration Maximal motor current depending on ambient temperature for versions with internal fuses Type Part No 40 C 45 C 50 C 55 C A A A A PKDM6 304587 6 5 5 5 0 4 5 PKD...

Page 35: ...485 GND 24 V A D B D TB TP In 01 Aus Ein Off On C bar set UA C bar set UA 1 3 BN GN MBG 1 3 BN GN MBG 4 20 mA KTY 81 210 PT 1000 4 20 mA 01 24 Vdc 6 mA max 3 208 500 V 50 60 Hz Sonderausf hrung Speci...

Page 36: ...connected cable max line fuse 80 A No cut off if the mains supply is interrupted 3 Controller U PE V W N L1 L2 L3 L3 N L2 L1 PE 3 208 415 V 4 mm KT00005H 27 09 2007 1 3 2 4 6 I 5 STDT16 TB TB I I 3 M...

Page 37: ...11 3 Dimensions mm PKDM6 10 PKDM12 15 PKDM20 PKDM25 35 Operating Instructions Dcontrol model series PKDM6 80 Enclosure L BAL E143 GB 1914 Index 009 Part No 37 40...

Page 38: ...PKDM25 35E PKDM50 80E PKDM50 80 Operating Instructions Dcontrol model series PKDM6 80 Enclosure L BAL E143 GB 1914 Index 009 Part No 38 40...

Page 39: ...nce 30 L leakage current 30 line fuse 29 30 line impedance 12 M mains 12 maximum control current 13 MBG 30I 25 Minimum space requirement 8 Minimum speed cut off 21 MODBUS 16 Mode 19 motor feed cable 1...

Page 40: ...info ziehl abegg de http www ziehl abegg de 11 6 Service information If you have any technical questions while commissioning or regarding malfunctions please contact our technical support for control...

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