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Dcontrol

PKDM6..80

P-controller and speed controller for variable voltage 3 ~ fans

Operating Instructions

Software version: D2498A from Version 02.00

L-BAL-E143-GB 1914 Index 009

Part.-No.

english

Summary of Contents for Dcontrol PKDM10

Page 1: ...Dcontrol PKDM6 80 P controller and speed controller for variable voltage 3 fans Operating Instructions Software version D2498A from Version 02 00 L BAL E143 GB 1914 Index 009 Part No english ...

Page 2: ...rature inﬂuences during commissioning 11 5 Electrical installation 11 5 1 Safety precautions 11 5 2 EMC compatible installation 11 5 2 1 Motor cable 11 5 2 2 Control cables 11 5 2 3 Harmonics current for devices 16 A 12 5 2 4 Harmonics current and line impedance for devices 16 A and 75 A 12 5 3 Mains connection 12 5 3 1 Line voltage 12 5 3 2 Required quality attributes for the mains voltage 12 5 3...

Page 3: ...activate phase monitoring DIP 10 23 8 Start up 24 8 1 Prerequisites for commissioning 24 9 Setting for operation 24 9 1 Speed controller 1 00 and 1 01 24 9 1 1 Setting for operation as Speed controller 24 9 1 2 Operation with two variable output voltages two steps 25 9 2 Temperature control 2 01 and 2 02 26 9 2 1 Setting for operation as Temperature controller 26 9 2 2 Example Temperature control ...

Page 4: ...and software in the device has been examined It is still possible that non compliances exist no guarantee is assumed for complete conformity To allow for future developments construction methods and technical data given are subject to alteration We do not accept any liability for possible errors or omissions in the information contained in data illustrations or drawings provided ZIEHL ABEGG SE is ...

Page 5: ...e the instructions of AEL DLG VdS 2 4 Requirements placed on the personnel due diligence Persons entrusted with the planning installation commissioning and maintenance and servicing in connection with the frequency inverter must have the corresponding qualiﬁcations and skills for these jobs In addition they must be knowledgeable about the safety regulations EU EC directives rules for the preventio...

Page 6: ...for use 2 8 Operator s obligation of diligence The contractor or owner must also ensure that the electric systems and equipment are operated and maintained in accordance with electro technical regulations The owner is obliged to ensure that the device is operated in perfect working order only The device may only be used as intended You must periodically examine the safety equipment for their prope...

Page 7: ...d ex factory to suit the transport method previously agreed Always use the original packaging materials when transporting the device Avoid shocks and impacts to the device during the transport During manual handling the human lifting and carrying restrictions must be observed and adhered to 3 5 Storage The device must be stored in its original packaging in a dry and weather proof room Avoid exposu...

Page 8: ...d in a location where it will not be disturbed but at the same time can be easily accessed Depending on the housing model use supplied stoppers for cable inlets cut off necessary cable inlets respectively to the cable diameter Or alternative use cable inlet for cable glands Any cable ducts openings not used must be sealed Care must be taken to avoid direct radiation from the sun The device is desi...

Page 9: ...d screw up to a distance of approx 2 mm and mount the device Remove the terminal compartment cover Align the device and mark the position of both lower fastening points 2 3 Remove the device and drill the fastening points 2 3 Remount the device and tighten the fastening point screws 2 3 Type PKDM20 PKDM25 35 Fastening at 4 points GM00005A_M 15 12 2015 1 2 4 3 Drill fastening points 1 4 Fasten devi...

Page 10: ... point screws 1 4 Type PKDM50 80 Fastening at 8 points GM00002A_M 15 12 2015 1 7 2 3 4 5 6 8 Drill 8 fastening points Screw in fastening point screws 1 4 up to a distance of approx 5 mm and mount the device Tighten fastening point screws 1 4 Screw in fastening point screws 5 8 and tighten Operating Instructions Dcontrol model series PKDM6 80 Mounting L BAL E143 GB 1914 Index 009 Part No 10 40 ...

Page 11: ...inets and all electrical supply facilities locked Access is only allowed for authorized persons using a key or special tool Operating the device with the housing cover removed is prohibited because energized exposed parts are present inside the device Disregarding this regulation can lead to severe personal injury The required protective earth connection is established using screws between the hou...

Page 12: ...ge Iequ rated current of the device se Technical data Rated current input RSCE Short circuit ratio For this devices RSCE 120 5 3 Mains connection 5 3 1 Line voltage Power from the mains is connected to terminals PE L1 L2 L3 and N Here it must be strictly observed that the mains voltage lies within the allowable tolerance speciﬁcations Technical data and nameplate afﬁxed to the side The neutral con...

Page 13: ... with a high level of air noise this noise is relatively low On slow running ventilators with a low level of air noise this noise may be dominant in the lower speed range due to the occurrence of resonance For systems where noise is critical we recommend using our Fcontrol series frequency converters with integrated sinusoidal ﬁlter 5 6 Motor protection Motor protectionis possible by connecting th...

Page 14: ...gnal 0 10 V at the terminals E1 and GND Speed setting by 10 kΩ potentiometer at terminals 10 V and GND pick off at terminals E1 By external wiring with a resistor 499 Ω 0 25 W between the terminals E1 and GND parallel to the input signal activation with a 0 20 mA signal is possible DIP 3 ON Setting signal 4 20 mA at the terminals E1 and GND Inverting signal input E1 E2 DIP 4 OFF Inverting OFF 0 10...

Page 15: ...g for pressure sensor type MBG for Temperature control DIP 2 ON type TF KTY81 210 DIP 3 ON for Pressure control DIP 2 OFF 0 10 V for Temperature control DIP 2 ON PT1000 Input E2 DIP 7 OFF Input E2 not active DIP 7 ON Input E2 active function DIP 3 The controller works automatically at the input with the higher sensor value E1 or E2 E g for dual circuit condensers in refrigeration technology with t...

Page 16: ...ot permissible to connect voltage outputs in the device to each other 5 10 Digital inputs D1 D2 Activation via ﬂoating contacts a low voltage of approx 24 V DC is connected Attention No disconnection isolation when turned off in accordance with VBG4 6 Never apply line voltage to the digital input It is not permissible to connect inputs of several devices to each other 5 10 1 D1 Enable Device ON OF...

Page 17: ...riate software Alternatively the USB interface can be used for networking over MODBUS A maximum of 64 participants can be directly connected to one another and another 64 participants via a repeater 5 12 2 RS 485 network design and interface parameter Please ensure the correct connection i e A D must always be connected to A D of the next devices The same applies to B D In addition a GND connectio...

Page 18: ... detailed information about MODBUS 5 12 3 USB interface Over the USB interface if necessary a software update can be made For this a consultation with our V STE support department for control systems ventilation technology is necessary For communication with a PC Virtual COM Port we make the necessary programs available on request Danger due to electric current Plug the jumper J1 to both PINs only...

Page 19: ...e of sensor Potentiometer Pband Function dependently on selected mode of operation For Speed controller 1 00 1 01 without function For Temperature control 2 01 2 02 with passive sensors type TF KTY PT1000 control range 5 30 5 30 K For control with active sensors 3 01 3 02 4 20 mA 0 10 V control range 5 30 5 30 measuring range of sensor Potentiometer n min Minimal output voltage basic speed Setting...

Page 20: ...tion as Speed controller 1 01 24 07 2012 v_dip_s1_dcontrol_mode vsd ON OFF 10 9 8 7 6 5 4 3 2 1 S1 1 00 set 0 100 ON OFF 10 9 8 7 6 5 4 3 2 1 S1 24V GND E1 GND 3 1 BN GN MBG 4 20 mA 3 02 MBG I 24V GND E2 GND 3 1 BN GN MBG 4 20 mA 0 10 V 1 01 ON OFF 10 9 8 7 6 5 4 3 2 1 S1 0 10 V 10 k A1 GND E1 GND ON OFF 10 9 8 7 6 5 4 3 2 1 S1 24V GND E1 GND 3 1 BN GN MBG 4 20 mA 3 01 MBG I ON OFF 10 9 8 7 6 5 4 ...

Page 21: ... built in potentiometer by an external potentiometer or external signal The desired function is determined with dipswitch S1 Position factory setting for all dipswitches OFF DIP Function DIP OFF DIP ON 1 Selection Speed controller P Controller RPM controller P Controller 2 Signal source of control Setting of output voltage by external signal to E1 Internal potentiometer set without func tion Setti...

Page 22: ...r mode Speed controller 1 01 If no n min is adjusted output voltage goes continuously with reduction of the regulating variable down to 0 cutoff below approx 2 regulating variable Without minimum speed cut OFF DIP 5 OFF factory setting If minimal speed n min is adjusted e g 20 then no disconnection of the fan takes place I e always a minimum ventilation is ensured fan does not go under setting n m...

Page 23: ...er n max counterclockwise such that the maximum output voltage will just be measured with TRUE RMS multimeter This adjustment must be made for maximum output from the fans All ﬂaps must be opened when using centrifugal fans 7 8 Adapting to speciﬁc mains conditions 7 8 1 Fix 60 Hz allocation DIP 9 Upon switch on the mains frequency 50 or 60 Hz is automatically detected and used to trigger ignition ...

Page 24: ... from approx 0 100 of connected line voltage or in range of settings n min up to n max Signal to E1 E1 GND 14 02 2008 v_signal_e1 vsd 1 01 signal E1 factory setting DIP 2 OFF Control via external setting signal 0 10 V By external wiring with a resistor 499 Ω 0 25 W between the terminals E1 and GND parallel to the input signal activation with a 0 20 mA signal is possible Setting range Output voltag...

Page 25: ...nal E1 then the unit supplies the output voltage set by n min Step 2 high speed When the terminal A1 10 V is connected with the input terminal E1 then the units supplies the output voltage set by n max n min nM 100 1 t n max 1 2 05 02 2008 v_diagr_2stufen VSD A1 10 V E1 nMotor n max nMotor n min 1 2 05 02 2008 v_schalter_2stufen VSD Operating Instructions Dcontrol model series PKDM6 80 Setting for...

Page 26: ...75 80 85 90 95 100 C 25 20 15 10 5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 19 07 2011 v_pband_pxet VSD Pband 5 30 Pband Narrow control range Short control times Wide control range Longer control times and more stable control For Temperature control with passive sensors type TF KTY PT1000 Setting range 5 30 5 30 K For control with active sensors 0 10 V 4 20 mA Setting range 5 30 5 30 measurin...

Page 27: ...2 C n min 35 n max 85 Idealized principle diagram 9 2 3 Example Temperature control Heating function Val Set n DIP4 ON Temperature sensor type TF KTY PT1000 Settings set 50 25 C Pband 10 10 K U Motor 50 100 C n max 100 n min 0 50 25 C Set Pband 10 10 2 K 11 03 2008 v_temp_heat_umotor vsd 14 8 C n max 85 n min 35 Idealized principle diagram Operating Instructions Dcontrol model series PKDM6 80 Sett...

Page 28: ... 20 mA Setting range 5 30 5 30 measuring range of sensor 18 07 2011 v_nmin_pxet VSD n min 0 100 Minimum output voltage basic speed Setting range 0 n max 18 07 2011 v_nmax_pxet VSD n max 0 100 Maximal output voltage speed limiter Setting range 100 0 takes priority over n min Output voltage depending on load Adjusting of CosPhi for motor 9 3 2 Example Pressure control condensers Pressure sensor Type...

Page 29: ...49 77 54 25 58 41 62 30 65 96 69 41 72 70 75 82 78 81 81 68 84 44 87 09 89 66 R401A C 29 21 6 93 6 40 16 33 24 39 31 26 37 28 42 68 47 59 52 10 56 29 60 22 63 91 67 40 70 72 73 88 76 91 79 81 82 60 85 29 87 99 R401B C 28 97 6 74 6 52 16 37 24 35 31 14 37 08 42 41 47 24 51 69 55 81 59 67 63 29 66 72 69 97 73 07 76 03 78 87 81 60 84 23 86 77 R402 C 47 59 26 34 13 71 4 36 3 21 9 64 15 26 20 29 24 85 ...

Page 30: ...d does not switch on again Check motor and connection then reset Motor protection 3 de energized terminals 11 12 bridged Overload Power semiconductor heat sink too hot Switch OFF at 95 C switch ON when cooled down to 65 C Check for any overloading of the device I e whether the maximum control current occurring is above the rated current for the device Check temperature in controller Check cooling ...

Page 31: ...roller functions automatically again with the value measured at the temperature sensor after the fault has been rectiﬁed Check sensor 10 1 If controller doesn t work correctly Information Setting of dip switches in principle only when device is not under voltage If the device is on mains supply modiﬁcations will partly not be identiﬁed and realized Plug the jumper J1 to both PINs only for a softwa...

Page 32: ...t rated voltage values for different speciﬁcations on request Version housing IP54 without internal semiconductor fuses Z version Type Part No Rated cur rent 1 Rated tem perature max line fuse 2 Semiconductor fuse on site 3 max heat dissipation 4 Weight A C A W kg PKDM10Z 304601 10 50 16 FF20 A 6x32 mm 00089798 45 2 7 PKDM12Z 304602 12 50 16 FF30 A 10x38 mm 00155987 70 3 6 PKDM15Z 304603 15 50 20 ...

Page 33: ...eed for 0 10 V input Ri 100 kΩ for input 4 20 mA Ri 250 Ω Voltage supply e g for sen sors 24 V 20 Imax 120 mA for connection to an external AXG terminal minus approx 50 mA Output 0 10 V Imax 10 mA short circuit proof Contact rating of the internal relay max AC 250 V 2 A Max permissible ambient tem perature for operation 55 C Min permissible ambient tem perature 0 C if mains voltage is not switched...

Page 34: ...perature must be taken into consideration Maximal motor current depending on ambient temperature for versions with internal fuses Type Part No 40 C 45 C 50 C 55 C A A A A PKDM6 304587 6 5 5 5 0 4 5 PKDM10 304588 10 10 0 9 0 8 0 PKDM12 304589 12 11 0 10 0 9 0 PKDM15 304590 15 13 5 12 0 10 0 PKDM20 304591 20 20 0 18 0 16 0 PKDM25 304592 25 25 0 22 5 22 5 PKDM35 304593 35 35 0 35 0 31 5 PKDM50 304631...

Page 35: ...RS 485 GND 24 V A D B D TB TP In 01 Aus Ein Off On C bar set UA C bar set UA 1 3 BN GN MBG 1 3 BN GN MBG 4 20 mA KTY 81 210 PT 1000 4 20 mA 01 24 Vdc 6 mA max 3 208 500 V 50 60 Hz Sonderausführung Special version 2 1 Line 3 208 415 V 50 60 Hz 2 Special version for line 3 208 500 V 50 60 Hz 3 3 Motor with internal thermostats 4 Output 0 10 V Imax 10 mA 5 Input 1 0 10 V 4 20 mA TF KTY81 210 PT1000 6...

Page 36: ...e connected cable max line fuse 80 A No cut off if the mains supply is interrupted 3 Controller U PE V W N L1 L2 L3 L3 N L2 L1 PE 3 208 415 V 4 mm KT00005H 27 09 2007 1 3 2 4 6 I 5 STDT16 TB TB I I 3 Motor M 3 PE V W U TB TB 4 mm 1 5 mm 1 3 2 4 6 I 5 STDT16 TB TB I I 3 Motor M 3 PE V W U TB TB 4 mm 1 5 mm 1 3 2 4 6 I 5 STDT16 TB TB I I 3 Motor M 3 PE V W U TB TB 4 mm 1 5 mm Y Y Y Consider max term...

Page 37: ...11 3 Dimensions mm PKDM6 10 PKDM12 15 PKDM20 PKDM25 35 Operating Instructions Dcontrol model series PKDM6 80 Enclosure L BAL E143 GB 1914 Index 009 Part No 37 40 ...

Page 38: ...PKDM25 35E PKDM50 80E PKDM50 80 Operating Instructions Dcontrol model series PKDM6 80 Enclosure L BAL E143 GB 1914 Index 009 Part No 38 40 ...

Page 39: ...ance 30 L leakage current 30 line fuse 29 30 line impedance 12 M mains 12 maximum control current 13 MBG 30I 25 Minimum space requirement 8 Minimum speed cut off 21 MODBUS 16 Mode 19 motor feed cable 11 motor leads 13 Motor protection 13 motor protection unit 13 O Outdoor installation 11 P P controller 18 PT1000 15 PTC 13 R refrigerant medium table 26 relative pressure 26 relay 16 Relay outputs 16...

Page 40: ... info ziehl abegg de http www ziehl abegg de 11 6 Service information If you have any technical questions while commissioning or regarding malfunctions please contact our technical support for control systems ventilation technology phone 49 0 7940 16 800 Email fan controls service ziehl abegg de Our worldwide contacts are available in our subsidiaries for deliveries outside of Germany see www zieh...

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