ZIEHL-ABEGG DControl PKDM Series Operating Instructions Manual Download Page 1

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Operating instructions

TBL02_54-GB 0730

Part-No. 00153238-GB

Page 1 / 28

Date 0730

Dcontrol

Type PKDT / PKDM
Controllers for voltage-regulated
3-phase motors

Applications:

•

Speed controller for fans in refrigeration, air-conditioning
and clean-room engineering

•

Pressure / temperature controller for refrigeration engineering

Manufacturer: ZIEHL-ABEGG

Heinz-Ziehl-Straße
D-74653 Künzelsau
Phone: +49 (0) 7940 16-0

Fax:

+49 (0) 7940 16-504

e-mail: [email protected]
internet: http://www.ziehl-abegg.de

PKDT5: Software D1238A Part-No. 00162653 from version 10
PKDM5..80.: Software D1197A Part-No. 00162616 from version 07 (with two sensor inputs)

From year of construction: 2007

Summary of Contents for DControl PKDM Series

Page 1: ...ng and clean room engineering Pressure temperature controller for refrigeration engineering Manufacturer ZIEHL ABEGG AG Heinz Ziehl Straße D 74653 Künzelsau Phone 49 0 7940 16 0 Fax 49 0 7940 16 504 e mail info ziehl abegg de internet http www ziehl abegg de PKDT5 Software D1238A Part No 00162653 from version 10 PKDM5 80 Software D1197A Part No 00162616 from version 07 with two sensor inputs From ...

Page 2: ...8 Enable ON OFF 11 5 9 Signal connection or sensor connection Analog IN1 Analog IN2 11 5 10 External speed setting operation as a speed controller 11 5 10 1 Inverting setting signal 11 5 10 2 Operation with second setting signal at input E2 special function only for PKDM 11 5 11 Sensor Connection operation as a P controller 12 5 11 1 Operation with a second sensor signal at input E2 for dual circu...

Page 3: ... pressure temperature refrigerant medium table for Type PKDT5 with MBG 30I 19 7 2 6 Setting with pressure temperature refrigerant medium table for type PKDM5 80 with MBG 30I 20 7 2 7 Minimum airflow rate Minimum air shutdown active not active 21 7 2 8 Reversed control function Act Set n 21 8 Faults and rectification of these 22 8 1 Mains fault 22 8 2 Temperature fault 22 8 3 Motor fault 22 8 4 Sen...

Page 4: ...ation If used in intensive animal environments any malfunctions in the air supply must be detected as soon as possible to prevent the development of a life threatening situation for the animals The design and installation of the system must comply with local regulations and directives In Germany these include DIN VDE 0100 the animal protection and the keeping of working animals ordinance and the p...

Page 5: ...15Z 304576 15 20 65 4 7 PKDM20Z 305597 20 25 FF30A 10x38mm gRL single fuse 00155984 75 5 65 PKDM25Z 305576 25 35 FF 50 A D02 fuse kits 349030 95 12 2 PKDM35Z 305577 35 50 FF 63 A D02 fuse kits 349031 140 13 0 PKDM50Z 305578 50 63 FF100 A NH00 fuse kits 349032 160 19 5 PKDM80Z 305579 80 100 FF160 A NH00 fuse kits 349033 255 20 5 Type Part No Rated current for 50 C 1 A max line fuse 2 A semiconducto...

Page 6: ...fuses type PKDM E und PKDM Z 50 up to 55 C with derating Min permissible ambient temperature 0 C if mains voltage is not switched off up to 20 C Permissible installation height 0 4000m amsl above 1000 m amsl the rated current is to be reduced by 5 1000m Permissible rel humidity 85 no condensation Electromagnetic compatibility for the standard voltage 230 400 V according to DIN IEC 60038 Interferen...

Page 7: ...ximum load for ambient temperatures higher 40 C for versions with internal fuses Type Part No Rated current for 40 C max current load for 45 C max current load for 50 C max current load for 55 C PKDT5 304555 5 4 5 3 9 3 4 PKDT5 304556 5 4 5 3 9 3 4 PKDM5 304558 5 4 5 3 9 3 4 PKDM10 304559 10 8 9 7 8 6 7 PKDM12 304570 12 10 7 9 4 8 0 PKDM15 304560 15 13 4 11 7 10 1 PKDM20 305594 20 17 8 15 6 13 4 P...

Page 8: ...rotected from the effects of weather as much as possible including protection from direct sunlight 4 4 Installation location for agriculture In order to avoid damage caused by ammoniac vapours NH3 the controller shall not be installed in the stable but rather in an outhouse wherever possible 4 5 Temperature influences during commissioning Avoid condensation in the controller and hence functional f...

Page 9: ...ion Deactivating phase monitoring The device has built in phase monitoring Faults and troubleshooting Mains failure For special applications e g unstable mains supply phase position other than 120 on a soft generator or for transformer operation this can be disconnected after consultation with Ziehl Abegg The motor is thus no longer protected by TWO PHASE OPERATION observe Motor protection chapter...

Page 10: ...otor protection circuit The unit switches off when a connected thermostat or thermistor has tripped the circuit interruption between both TK terminals The unit then remains switched off The fault indicating relay opens terminals 11 12 bridged the red LED for motor fault illuminates the green LED for operating goes off The unit starts up again once the drive has cooled down by switching the mains v...

Page 11: ... connected to the terminals E E1 and GND be sure to observe correct polarity The maximum length of the connecting cable shall be 30 m screened Setting signal 4 20 mA switch E1 down position or jumper E1 1 and E1 2 down inserted Setting signal 0 20 mA switch E1 middle position or jumper E1 1 and E1 2 not inserted 0 20 mA signal is possible by connecting in an external resistor 499 Ω 0 25 W in paral...

Page 12: ...is available over the potential free contacts of the built in relay contact load carrying capacity 5 A 250 V AC The relay is energized if the controller is on mains supply i e terminals 11 and 14 are bridged If there is a fault the relay is de energized i e terminals 11 and 12 are bridged By switching off via enable ON OFF terminal D1 the relay is not de energized By sensor failure only in P contr...

Page 13: ...v OFF activ 3 Type of control ON Internal pot OFF external pot or 0 10 V Type of signal for PKDT5 no function OFF ON 4 20mA OFF 0 20mA ON 2 10V OFF 0 10V 4 For speed controller ON For P controller OFF Additional functions 5 Hardstart Function for PKDT5 no Funktion ON with Hardstart function OFF no Hardstart function Hardstart Function for PKDT5 no Funktion ON with Hardstart function OFF no Hardsta...

Page 14: ...the connected motor automatically change as a function of the parameter settings Setting Potentiometer Set value 0 100 For temperature control for PKDT5 0 C to 60 C for PKDM 25 C to 75 C For pressure control 0 100 measuring range of pressure sensor SET Control range 5 30 P component For temperature control for PKDT5 4 24 K for PKDM 5 30 K For pressure control 5 30 measuring range of pressure senso...

Page 15: ...ut voltage e g speed limiter Setting range From the clockwise limit 100 to 20 approx 100 20 of the applied mains voltage For a given minimum output voltage to the setting n min For cos ϕ adjustment turn n max counter clockwise such that the maximum output voltage will just be measured with TRUE RMS multimeter This adjustment must be made for maximum output from the fans All flaps must be opened wh...

Page 16: ...ipswitch S1 3 OFF position is possible by means of external potential free contact making Step 1 low speed When there is no input signal connected to the input terminal E or E1 then the unit supplies the output voltage set by n min Step 2 high speed When the terminal A 10V is connected with the input terminal E or E1 then the units supplies the output voltage set by n max n min UMotor 100 1 t n ma...

Page 17: ...emperature sensor TF KTY10 6 PKDT5 0 100 0 C 60 C measuring range i e possible operation range 0 80 C PKDM 0 100 25 C 75 C measuring range i e possible operation range 25 C 75 C set 0 100 n max n min 100 50 U Motor actual value n min 0 n max 100 n min 35 n max 85 set value Pband The output voltage is switched off to 0 for a controller signal less than 15 of approximately 15 of the mains voltage th...

Page 18: ...c speed minimum airflow rate of connected fans Setting range From the counter clockwise limit 0 no n min to 15 100 approximately the mains voltage applied 7 2 4 Max speed n max derating and Cos φ adjustment If required setting of a maximum output voltage e g speed limiter Setting range From the clockwise limit 100 to 20 approx 100 20 of the applied mains voltage For a given minimum output voltage ...

Page 19: ... 27 53 27 20 10 29 88 54 43 47 69 58 58 19 43 60 41 38 41 13 19 08 19 08 21 77 20 89 25 49 21 38 28 09 39 20 23 83 31 68 20 09 28 41 50 11 25 10 0 50 57 17 73 14 11 31 25 24 27 13 56 93 21 47 22 73 78 62 42 47 38 45 19 44 88 22 62 22 62 25 35 24 47 28 91 24 81 31 53 43 14 27 57 28 64 23 71 31 66 55 12 38 10 6 54 51 14 63 17 64 34 74 21 54 16 61 97 58 50 72 77 70 66 39 50 92 48 75 48 39 25 93 25 93...

Page 20: ...97 38 02 18 96 19 47 101 70 54 02 81 38 70 13 54 25 52 10 51 69 29 04 29 04 31 84 30 94 35 10 31 02 37 77 50 29 34 35 23 12 30 28 37 54 50 15 00 12 0 62 90 8 07 25 15 42 13 15 75 23 03 106 87 58 14 85 98 74 83 58 41 56 29 55 81 32 92 32 92 35 77 34 86 38 84 34 77 41 54 54 63 38 47 19 78 34 28 41 09 55 16 50 12 8 67 27 4 65 29 06 45 97 12 75 26 35 111 71 61 99 90 27 79 24 62 30 60 22 59 67 36 55 36...

Page 21: ...s for the control s action switchover to the heating function is possible by means of the internal dipswitch the controller setting made at the factory is for the cooling function 1 S1 1 OFF increasing output voltage for increasing actual value cooling 2 S1 1 ON increasing output voltage for decreasing actual value heating Only for PKDM Alternatively the change over of the control function can be ...

Page 22: ...ture fault The unit is fitted with a built in temperature monitoring device coupled to the internal heat sink The unit cuts out at a temperature of approximately 90 C and cuts in automatically again when the unit has cooled down again to about 65 C An excessively high unit temperature is signalled by the internal LED s Excessively high unit temperature measured at the internal heat sink red blinki...

Page 23: ...l function actual set n In the case of temperatures at the sensor that are outside the measuring range of the controller PKDT5 at approx 0 C and as of approx 80 C PKDM5 10 12 15 25 35 at approx 25 C and as of approx 75 C The controller functions automatically again with the value measured at the temperature sensor after the fault has been rectified or when the actual temperature returns to within ...

Page 24: ...dragen termokontakt Ausgang output sortie utgång 0 10V Imax 10mA Aus Ein off on arrêt marche av på 10K ext Drehzahlvorgabe extern desired value consigne externe ext styrsignal Drucksensor pressure sensor capteur de pression tryckgivare Temperaturfühler temperature sensor capteur de température temperaturgivare TF 1 Wenn Funktion nicht benötigt wird Klemmen brücken 1 Si la fonction n est pas utile ...

Page 25: ...av på 0 1 10K MBG 4 20mA 1 3 braun BN grün GN Eingang input entrée ingång 0 10V Ri 100k ext Drehzahlvorgabe extern desired value consigne externe ext styrsignal Drucksensor pressure sensor capteur de pression tryckgivare Temperaturfühler temperature sensor capteur de température temperaturgivare TF C bar set U A C bar set U A 1 Wenn Funktion nicht benötigt wird Klemmen brücken 1 Si la fonction n e...

Page 26: ...tion Automatic cut off by thermostat TB actuation motor overtemperature Button for Reset after malfunction Line protection A thermal over current sensor and a magnetic short circuit releasing elements are the parts of the integral line protection Adjustment to the thermal overcurrent sensor to the max permissible current of the connected cable No cut off if the mains supply is interrupted ...

Page 27: ...0 TBL02_54 GB 0730 Part No 00153238 GB Page 27 28 9 4 Dimension sheet IP 54 model range PKDT5 PKDM5 10 PKDM12 15 IP 54 model range PKDM20 Switch off the main supply before removing the cover Vor Öffnen des Deckels Gerät spannungsfrei schalten ...

Page 28: ...Operating instructions Dcontrol Date 0730 TBL02_54 GB 0730 Part No 00153238 GB Page 28 28 IP 54 model range PKDM25 35 PKDM50 80 IP 20 model range PKDM25 35E PKDM50 80E ...

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