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C.  Mounting Suggestions

 

 

A "WArning" label (part number 3097-000-110) is supplied with each QuiC-LifT System.  The

 

pressure sensitive or metal label must be mounted in close proximity to the ladder control panel.  All

 

apparatus operators must be instructed to keep the area in front of the ladders clear of personnel when the

 

System is being raised or lowered.

 

 

Before starting the installation you should make sure you have all necessary tools and materials.  This

 

should include matching touch-up paint, edge trim (for cut outs), fender protector cloths and removable tape

 

(to protect paint), necessary hardware, wire connectors, cable ties, burr remover, vacuum cleaner (for metal

 

filings), loom (for wiring), drills, drill gun, wrenches, step ladders, etc.  Be sure to allow yourself sufficient

 

time to make a proper installation.  you will probably have to remove the hose from the hose bed.

 

 

NOTE:  The hydraulic pump is designed for use in the normal operating termpature range of

 

 

 

 

-20 to +160 degrees Fahrenheit.  Please review your application with the factory for

 

 

 

 

uses below -20 degrees.

 

 

Following these simple instructions should make your installation easy and professional.

III. 

GENERAL INSTALLATION INFORMATION

 

The Ladder Access System was designed for ladders meeting the current nfPA 1931 standard.  Systems

accommodate most ladder combinations (see Section 1, under "noTe" for exceptions).

 

A.  Mounting Points

 

 

The HLAS unit should be positioned so that an equal number of rungs of the ladder extend on either

 

side of the ladder rack.  mounting holes have been provided on both the vertical and horizontal mounting

 

surfaces of the base casting.  Although the device may be securely mounted from the horizontal surface

 

only, it is a great advantage to be able to use mounting bolts on the vertical surface as well.  The unit should

 

be attached to an integral structural member of the vehicle.  If this is not possible, then a one-half inch thick

 

aluminum backing plate should be used.  for mounting, 3/8" bolts should be used.

 

B.  Electrical Control Panel

 

 

The electrical control panel should be mounted in a water-proof compartment.  Dimensions are

 

provided for locating the mounting holes (see figure 8, page 11).

 

 

Several "Lock out" circuits may be considered to prevent accidents from occurring.  An ideal "Lock

 

out" system would only permit operation when the ignition switch is on, the transmission is in park, and 

 

any obstructing compartment doors are shut.  Because of the higher amperage required to operate the 

 

System, a separate "Lock out" circuit should be used.  The "Lock out" circuit should be separated from the

 

QuiC-LifT System circuit by a relay.  This will prevent damage to the existing wiring system.  The

 

QuiC-LifT System circuit should be protected by an 80 amp fuse (see figure 4, page 6).

Summary of Contents for QUIC-LIFT HLAS Series

Page 1: ...ion Packet B Electrical Control Panel C Ladder Control Panel V OPTIONAL EQUIPMENT A Model LAS LGK Ladder Guard Kit B Installation Rung Wear Sleeve VI TROUBLESHOOTING A Excess Movement of the Rack and...

Page 2: ...300 pounds The Systems are designed to operate in the following manner A The power switch on the ladder control panel should be turned to the on position The green light will come on indicating power...

Page 3: ...below to determine the required dimensions SYM DESCRIPTION DIM MIN MAX A shelf to bottom of ladder rack 38 56 B shelf depth 12 C shelf width door opening 15 D truck wall to bottom of rack down pos 29...

Page 4: ...may have to notch out the stiffening rib to recess the HLAS System If the stiffening rib must be notched the exposed metal surfaces should be painted and covered with an edge guard material In additio...

Page 5: ...mine where the wires can be run so they will not be visible from the outside of the apparatus We recommend all electrical connections be soldered as this method is superior to crimp connections We fur...

Page 6: ...6 FIGURE 4 WIRING DIAGRAM ELECTRIC HYDRAULIC SYSTEM...

Page 7: ...ay CR2A CR2B CR3A CR3B Pokorny R2624 4 3097 500 155 Door Interlock Relay CR1 Pokorny R2629 1 3094 005 156 Control Relay CR4A CR4B Pokorny R2622 2 3097 270 109 Flasher 552 536LL 1 3097 500 181 Term Blo...

Page 8: ...LAY CR2A CR2B CR3A CR3B 4 8 3097 500 155 DOOR INTERLOCK RELAY CR1 1 9 CONTROL RELAY CR4A CR4B 2 10 3097 270 109 FLASHER 1 11 FUSE 7 5A 1 12 LOCKWASHER 6 4 13 HEX NUT 6 32 4 14 3097 500 181 TERM BLOCK...

Page 9: ...9 FIGURE 7 HYDRAULIC CIRCUIT DIAGRAM...

Page 10: ...PART NO DESCRIPTION QTY 87 3097 270 101 Clearance Light 2 88 3097 270 106 Plate Limit Switch 1 89 3097 270 105 Switch Limit 1 90 Harness Limit switch included with 89 1 91 9025 191108 Screw 4 40 x 1 2...

Page 11: ...alled one for each light Wires run on the inside of the rack 3 One six foot length of wire 95 provided to run from the switch 89 to the light wires 95 This wire should run up through the right boom 4...

Page 12: ...ndard Systems accommodate most ladder combinations see Section 1 under NOTE for exceptions A Mounting Points The HLAS unit should be positioned so that an equal number of rungs of the ladder extend on...

Page 13: ...life to be in excess of 6 000 cycles without failure With reasonable care and maintenance your System should give you many years of excellent service NOTE Do not permit personnel to hang sit or stand...

Page 14: ...13 x 6 1 2 Socket Hd 9010 3350104 1 109 Set Screw 7 8 14 Hollow Lock 3097 105 118 1 110 Ret Ring 1 Ext 5100 100 3097 105 121 1 111 Wear Strip 3097 105 160 1 112 Support Retainer Handle 3097 105 126 1...

Page 15: ...e a replaceable plastic wear pad which should prevent damage to the rungs but the ladder guard kit may also be required if unnecessary wear is noted Kit contains one tube of epoxy and two stainless st...

Page 16: ...e ladders with the rack in the down position Raise the unit back up approximately 3 4 of the way and loosen the two bumper lock nuts 65 Turn the bumpers 16 towards the backing plate 6 b Raise the rack...

Page 17: ...and re check for the 3 32 gap while pulling out on the boom assemblies FIGURE 13 FRONT VIEW FIGURE 14 SIDE VIEW h After the 3 32 gap is achieved tighten the clevis clamp bolt and turn the bumpers unti...

Page 18: ...are designed to minimize wear to the ladders Replace as required B Semi Annually or at Scheduled Apparatus Lube Service The above items under Periodic Maintenance should be checked first and then pro...

Page 19: ...han a qualified hydraulic pump technician should attempt to remove any fittings or hoses from the system The system contains one orifice which is restricted to 025 30 Removal of this fitting could cau...

Page 20: ...cedure to change the fluid 1 Lower the booms and remove the ladder rack and ladders 2 Slowly remove the hydraulic lines from the fittings on the front side of the pump See Figure 14 3 Disconnect the e...

Page 21: ...e full mark When the full level is obtained screw the dip stick in completely and seat the O ring D Replacing the Hydraulic Cylinder Elbow adapter fittings 30 31 are provided on replacement hydraulic...

Page 22: ...angle 3 Mount the new switch 4 With the booms up and the latch actuator retracted lift up on the front of the latch 9 and listen for the latch limit switch to click It should click when the bottom fr...

Page 23: ...age 14 8 Ladder guard kit Figure 11 page 15 9 Rung wear sleeve Figure 12 page 15 10 Adjustment procedure to arrest excessive movement Figures 13 14 page 17 B Electrical System 1 Electrical control pan...

Page 24: ...6 9113 173700 Nut 3 8 16 Nylon Lock Hex SS 4 7 9114 103700 Flatwasher 3 8 SS 8 8 9018 102514 Screw 1 4 20 x 7 8 HH C S GR8 4 9 9113 172500 Nut 1 4 20 Nylon Lock Hex SS 4 10 9114 102500 Flatwasher 1 4...

Page 25: ...25 16 MODEL HPTS SYSTEM...

Page 26: ...N QTY 20 2 57 58 59 60 61 62 63 64 65 66 67 68 69 70 72 73 74 75 77 78 79 80 81 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 109 110 111 112 113 114 115 116 3097...

Page 27: ...27 FIGURE 17 HYDRAULIC COMPONENTS...

Page 28: ...28 MODEL HLAS COMPONENT PARTS HORIZONTAL LADDER ACCESS SYSTEM FIGURE 18 HYDRAULIC AND ELECTRICAL LATCH COMPONENTS...

Page 29: ...29 FIGURE 19 BOOM COMPONENTS...

Page 30: ...30 FIGURE 20 END OF BOOM AND RACK COMPONENTS Optional Stop sold separately...

Page 31: ...ge Avenue P O Box 337 Yardley PA 19067 0587 215 493 3618 FAX 215 493 1401 ZICO is a registered trademark for fire safety and marine products made by Ziamatic Corp Copyright Ziamatic Corp 6 13 www ziam...

Page 32: ...e unit duo safety _________ ft extension model _________ alco lite _________ ft extension model _________ duo safety _________ ft roof model _______________ alco lite _________ ft roof model _________...

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