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Zico QUIC-LIFT HLAS-1200, Parts And Instruction Manual

The Zico QUIC-LIFT HLAS-1200, designed for effortless lifting, requires proper understanding. Enhance your experience by referring to the Parts And Instruction Manual, available for free download at manualshive.com. Unleash the full potential of this remarkable product with the detailed manual, ensuring optimal performance and safety.

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3097-500-101

3097-500-103

3097-500-105

3097-500-115

3097-500-109

3097-500-111

3097-500-137

3097-500-123

3097-500-193

3097-500-121

3097-500-185

3097-500-181

3097-500-187

3097-500-189

3097-500-191

3097-500-113

3097-500-195

3097-605-196

3097-500-407

3097-500-419

3097-500-420

3097-500-424

3097-500-418

3097-500-415

3097-500-421

3097-500-135

3097-500-133

3097-500-132

3097-500-134

3097-500-129

3097-500-125

3097-500-124

3097-500-139

3097-500-162

3097-500-164

9018-104320

9018-104372

NOT PROVIDED

9010-221310

9010-221318

9010-102524

9018-103156

9018-363128

9010-163748

9018-103744

9010-103712

9010-103716

9018-103772

9010-103148

9010-383108

9080-002516

9080-002520

9080-002528

9080-005040

3097-500-226

Base Casting

Boom-Left Hand

Boom-Right Hand

Lower Shaft, Boom

upper mtg. Block Casting, Cyl.

Backing Plate, upper mtg. Blk.

Power unit, Hydraulic

Hyd. Cyl. 2" x 8" Stroke

Latch

Latch Bar

Actuator, Latch 1ø x 1" Stroke

Limit Switch, Latch

Latch Spring Housing-upper

Latch Spring Housing-Lower

Latch Spring

Bumper, Mech. Stop

Boom Ext Weldment-Left

Boom Ext Weldment-Right

Ladder Rack Weldment

Safety Loop, 15" o.A.L.

Safety Loop, 13" o.A.L.

Sleeve, Safety Loop-28-1/2" Lg.

Bracket, Safety Loop

Adjustable Ladder Side Guard

upright Wear Sleeves-8-3/4"

elbow, Pu to Hose (7/16-20)

Hyd flex Hose-Short - 20 3/4"L

Hyd flex Hose-Long - 29"L

1/4 od Hyd Line Assy.

Hydraulic Fluid, 1 Qt.      NS

elbow/Adapter w/orifice

elbow/Adapter

mtg. Bar, Power unit

Spin drive grease fitting-1/4-28

Spin drive grease fitting-1/4-28 45°

Screw, 7/16ø x 1-1/4 HH SZP gr 8

Screw, 7/16ø x 4 HH SZP grade 8

Base Mounting Screws       NS

Screw, #6-32 x 5/8 Pan Hd SZP

Screw, #6-32 x 1-1/8 Pan Hd SZP

Screw, 1/4-20 x 1-1/2" Hex Hd

Screw, 5/16-18 x 3-1/2" Hx Hd

    SZP Grade 8

Screw, 5/16-18 x 1-3/4" flat Hd

    SZP Grade 8

Screw, 3/8-16 x 3 fH-Phil SZP

Screw, 3/8-16 x 2-3/4" Hex Hd

    SZP Grade 8

Screw, 3/8-16 x 3/4" Hex Hd SZP

Screw, 3/8-16 x 1 Hex Hd SZP

Screw, 3/8-16 x 4-1/2" Hex Hd SZP

  Grade 8

Screw, 5/16-18 x 3 Hex Hd SZP

Setscrew 5/16-18 x 1/2" Cup Pt. Plated

Clevis Pin, 1/4ø x 1 Lg. SZP

Clevis Pin, 1/4ø x 1-1/4 Lg. SZP

Clevis Pin, 1/4ø x 1-3/4 Lg. SZP

Clevis Pin, 1/2ø x 2-1/2 Lg. SZP

Cylinder Pin, 1"ø (upper)

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

2

4

4

2

1

1

1

1

1

1

1

1

2

4

4

12

2

2

1

8

2

8

4

4

4

4

2

1

1

1

1

1

1

ITEM

PART NO.

DESCRIPTION

QTY.

20

2

57

58

59

60

61

62

63

64

65

66

67

68

69

70

72

73

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100

101

102

103

104

105

106

107

109

110

111

112

113

114

115

116

3097-500-126

9070-000608

9070-001212

9070-001524

9014-114300

9113-172500

9013-133100

9012-103700

9012-105000

9012-154300

9014-113100

9014-113700

9014-115000

9014-201300

9014-203100

9014-203700

9014-205000

9014-204300

3097-500-141

3097-500-145

3097-500-148

3097-500-170

3097-105-109

3097-165-125

3097-145-125

3097-105-113

9010-3350112

9018-103172

3097-105-116

3097-270-101

3097-270-106

3097-270-105

9025-191108

9025-191305

3097-270-111

3097-270-113

3097-510-110

3097-270-115

3097-500-172

8005-000-125

8005-000-130

9013-133100

3097-500-160

9018-103172

3097-290-105

3097-500-423

3097-500-425

3097-500-427

3097-500-174

3097-105-118

3097-105-121

3097-105-160

3097-105-126

9010-333132

3097-500-142

3097-105-130

3097-105-162

Cylinder Pin, 1"ø (Lower)

Cotter Pin, 1/6 x 1/2

Cotter Pin, 1/8 x 3/4

Cotter Pin 5/32 x 1-1/2

flatwasher, 7/16 id SZP

Lock nut, 1/4-20 SZP

Hex nut, 5/16-18 SZP

Hex nut, 3/8-16 SZP

Hex nut, 1/2-13 SZP

Hex nut, 7/16-14 SZP

flatwasher, 5/16 id SZP

flatwasher, 3/8 id SZP

flatwasher, 1/2 id SZP

Lockwasher, #6 SZP

Lockwasher, 5/16 id SZP

Lockwasher, 3/8 id SZP

Lockwasher, 1/2 id SZP

Lockwasher, 7/16 id SZP

Helical Bundling Wrap-21"

Latch Act. 2 Wire Harness-7.5'

Elec. Panel Assembly

Switch Panel Assembly

Handle, Ladder Retainer

retainer Housing - medium - 8.25" L

retainer Housing - full - 10.50"L

Compression Spring

Socket Hd Screw, 1/2-13 x 7

Screw, 5/16-18 x 4 1/2 Socket Hd, gr 8

Wear Pads

Clearance Light 

Plate, Limit Switch

Limit Switch

Harness, Limit Switch (included w/89)

Screw, #4-40 x 1/2 Self Tap rnd Hd

Screw, #6-32 x 5/16 Self Tap rnd Hd

Cable Tie, 6"

In Line Splice

16-2 Jacketed 2 Cond Cable

Snap Plug Connector

Straight Conn., Plastic, 1/2 nPT

16 ga Lead Wire - Black

16 ga Lead Wire - White

nut, Self Locking 5/16-18

Ladder Rack Rubber Bumper

Screw, 5/16-18 x 4 1/2 Hex Hd gr 8

Paint, Touch up, 12 oz. Can

Label, 

"

danger

, 

loss

 

of

 

hyd

. 

fluid

"

Label, 

"

warning

, 

pinching

 

of

 

fingers

"

Label, 

"

warning

, 

striking

 

injury

"

Cap, Plastic - 3/4ø nom.

Setscrew, 7/8-14 Hollow Lock

Ret. Ring, 1ø Ext.

Wear Strip

Support, Retainer Handle

Screw, 5/16-18 x 2 Socket Head

Boom End Cap, Plastic

nylon Washer, 1/2 id x 3/4 od x .062

Label, 

"

to

 

prevent

 

wear

"

1

3

1

2

8

1

12

20

4

8

24

22

4

4

14

22

2

8

1

1

1

1

2

2

2

4

8

2

1

1

1

4

2

2

6

(3) 6'

4

1

7'

7'

10

2

4

1

1

1

1

2

2

2

2

2

4

2

2

1

ITEM

PART NO.

DESCRIPTION

QTY.

NS

(8)

(9)

NS

NS

(6)

(6)

NS

NS

NS

NS

2

82

nS - not Shown on figures 17 to 20

*Indicates New Item

(  ) - See figure _____

Labels Not Shown

CHART 1

HLAS PARTS LISTING

Summary of Contents for QUIC-LIFT HLAS-1200

Page 1: ...tion Packet B Electrical Control Panel C Ladder Control Panel V OPTIONAL EQUIPMENT A Model LAS LGK Ladder Guard Kit B Installation Rung Wear Sleeve VI TROUBLESHOOTING A Excess Movement of the Rack and Ladders B Rack Moving in a Jerking Motion or Stops VII MAINTENANCE A Periodic B Semi Annually or at Scheduled Apparatus Lube Service C Replacing Hydraulic Fluid in the Pump D Replacing the Hydraulic ...

Page 2: ...d 300 pounds The Systems are designed to operate in the following manner A The power switch on the ladder control panel should be turned to the on position The green light will come on indicating power to the System Press and hold down on the down switch to lower the System The latch 9 will open freeing the booms to be lowered The latch is controlled by an electric actuator 11 Press down on the co...

Page 3: ...s below to determine the required dimensions SYM DESCRIPTION DIM MIN MAX A shelf to bottom of ladder rack 38 56 B shelf depth 12 C shelf width door opening 15 D truck wall to bottom of rack down pos 29 7 8 47 7 8 customer to cut boom to length required to obtain proper truck clearance FIGURE 1 REQUIRED DIMENSIONS HLAS SYSTEM Holes will need to be drilled in both booms to attach the boom extension ...

Page 4: ... may have to notch out the stiffening rib to recess the HLAS System If the stiffening rib must be notched the exposed metal surfaces should be painted and covered with an edge guard material In addition if the stiffening rib is notched you may wish to add a backing plate on the inside surface of the hose bed wall The plate will reinforce the hose bed wall and provide a good mounting support for th...

Page 5: ...rmine where the wires can be run so they will not be visible from the outside of the apparatus We recommend all electrical connections be soldered as this method is superior to crimp connections We further recommend that a terminal block or quick disconnect be attached to the base casting Wires from the hydraulic power unit 7 latch actuator 11 and limit switch 89 should go into the terminal block ...

Page 6: ... 6 FIGURE 4 WIRING DIAGRAM ELECTRIC HYDRAULIC SYSTEM ...

Page 7: ...lay CR2A CR2B CR3A CR3B Pokorny R2624 4 3097 500 155 Door Interlock Relay CR1 Pokorny R2629 1 3094 005 156 Control Relay CR4A CR4B Pokorny R2622 2 3097 270 109 Flasher 552 536LL 1 3097 500 181 Term Block 16 POS Cinch 141 Series Newark 28F881 1 FIGURE 5 FIELD WIRING DIAGRAM ELECTRIC HYDRAU LIC SYSTEM ...

Page 8: ...ELAY CR2A CR2B CR3A CR3B 4 8 3097 500 155 DOOR INTERLOCK RELAY CR1 1 9 CONTROL RELAY CR4A CR4B 2 10 3097 270 109 FLASHER 1 11 FUSE 7 5A 1 12 LOCKWASHER 6 4 13 HEX NUT 6 32 4 14 3097 500 181 TERM BLOCK 16 POS CINCH 141 SERIES 1 15 SCREW 6 32 x 5 8 RD HD 4 16 TERM JUMPER CINCH TYP 141J 2 17 WIRING SET 1 18 TERMINAL LABEL 1 19 TERMINAL MARKING 1 FIGURE 6 ELECTRICAL PANEL DIAGRAM ELECTRIC HYDRAULIC SY...

Page 9: ... 9 FIGURE 7 HYDRAULIC CIRCUIT DIAGRAM ...

Page 10: ... PART NO DESCRIPTION QTY 87 3097 270 101 Clearance Light 2 88 3097 270 106 Plate Limit Switch 1 89 3097 270 105 Switch Limit 1 90 Harness Limit switch included with 89 1 91 9025 191108 Screw 4 40 x 1 2 Rd Hd Phil 4 92 9025 191308 Screw 6 32 x 5 16 Rd Hd Phil 4 93 3097 270 111 Cable Tie 6 2 94 3097 270 113 In Line Splice 7 95 3097 510 110 16 2 Jacketed 2 Cond Cable 1 6 96 3097 270 115 Snap Plug Con...

Page 11: ...talled one for each light Wires run on the inside of the rack 3 One six foot length of wire 95 provided to run from the switch 89 to the light wires 95 This wire should run up through the right boom 4 Snap plug connections 96 will be attached to each wire ready to plug into lights prior to mounting FIGURE 7 WIRING SYSTEM FLASHING LIGHT KIT ...

Page 12: ...andard Systems accommodate most ladder combinations see Section 1 under NOTE for exceptions A Mounting Points The HLAS unit should be positioned so that an equal number of rungs of the ladder extend on either side of the ladder rack Mounting holes have been provided on both the vertical and horizontal mounting surfaces of the base casting Although the device may be securely mounted from the horizo...

Page 13: ...l life to be in excess of 6 000 cycles without failure With reasonable care and maintenance your System should give you many years of excellent service NOTE Do not permit personnel to hang sit or stand on the rack or ladders while they are stored on the QUIC LIFT System Permanent damage may result IV STANDARD EQUIPMENT The following items are included with each complete HLAS System A Instruction P...

Page 14: ... 13 x 6 1 2 Socket Hd 9010 3350104 1 109 Set Screw 7 8 14 Hollow Lock 3097 105 118 1 110 Ret Ring 1ø Ext 5100 100 3097 105 121 1 111 Wear Strip 3097 105 160 1 112 Support Retainer Handle 3097 105 126 1 113 Screw 5 16 18 x 2 Socket Hd 9010 333132 2 85 Screw 5 16 18 x 4 1 2 Sckt Hd Gr 8 9018 103172 2 100 Hex Nut 5 16 18 Self Lock 9013 133100 4 FIGURE 10 HANDLE ASSEMBLY 82 1 LT1 Power Indicator Lamp ...

Page 15: ...ve a replaceable plastic wear pad which should prevent damage to the rungs but the ladder guard kit may also be required if unnecessary wear is noted Kit contains one tube of epoxy and two stainless steel rung protectors Rung protector installed showing proper placement FIGURE 11 LADDER GUARD KIT B Installation Rung Wear Sleeve The small plastic sleeves may be purchased directly from the ladder ma...

Page 16: ...ve ladders with the rack in the down position Raise the unit back up approximately 3 4 of the way and loosen the two bumper lock nuts 65 Turn the bumpers 16 towards the backing plate 6 b Raise the rack up until the cylinder is fully extended and the latch 9 closes The hydraulic pump will slow down when the cylinder is fully extended c Pull booms 2 and 3 out by hand to apply load on the cylinder 8 ...

Page 17: ... and re check for the 3 32 gap while pulling out on the boom assemblies FIGURE 13 FRONT VIEW FIGURE 14 SIDE VIEW h After the 3 32 gap is achieved tighten the clevis clamp bolt and turn the bumpers until they are touching the base casting 1 Maintain outward pressure on the boom while you are hand tightening the bumper i Lower the unit a few inches Turn the bumpers out one full turn away from the ba...

Page 18: ...d are designed to minimize wear to the ladders Replace as required B Semi Annually or at Scheduled Apparatus Lube Service The above items under Periodic Maintenance should be checked first and then proceed as follows 1 Lubricate the following parts as indicated a Joints and pivot points should be sprayed with CRC brand Stor Lub long term lubricant and rust preventative 03032 Excess lubrication sho...

Page 19: ...than a qualified hydraulic pump technician should attempt to remove any fittings or hoses from the system The system contains one orifice which is restricted to 025 30 Removal of this fitting could cause bodily injury See location on Figure 14 a The booms must be lowered to gain access to the dip stick located in the front side of the pump b Remove dip stick and wipe dry with a clean dry cloth ...

Page 20: ...ocedure to change the fluid 1 Lower the booms and remove the ladder rack and ladders 2 Slowly remove the hydraulic lines from the fittings on the front side of the pump See Figure 14 3 Disconnect the electric wires to the hydraulic pump 4 Remove the two bolts 45 and lock washers 73 holding the power unit mounting bar 32 to the base casting 1 and remove the power unit 7 5 Clamp the mounting bar 32 ...

Page 21: ...he full mark When the full level is obtained screw the dip stick in completely and seat the O ring D Replacing the Hydraulic Cylinder Elbow adapter fittings 30 31 are provided on replacement hydraulic cylinders The elbow adapter with restricted orifice 30 should not be removed from the cylinder for any reason Wearing safety glasses and protective clothing you may use the following procedure to cha...

Page 22: ...e angle 3 Mount the new switch 4 With the booms up and the latch actuator retracted lift up on the front of the latch 9 and listen for the latch limit switch to click It should click when the bottom front side of the latch is approximately 1 4 to 3 8 above the top surface of the latch bar casting 5 To adjust the roller follower arm loosen the Allen cap screw that locks this arm in place Move this ...

Page 23: ...page 14 8 Ladder guard kit Figure 11 page 15 9 Rung wear sleeve Figure 12 page 15 10 Adjustment procedure to arrest excessive movement Figures 13 14 page 17 B Electrical System 1 Electrical control panel with mounting dimensions Figure 8 page 13 2 Ladder control panel with mounting dimensions Figure 9 page 14 3 Electrical diagrams Figure 4 page 6 and Figure 5 page 7 4 Flashing light kit Figure 6 p...

Page 24: ... 6 9113 173700 Nut 3 8 16 Nylon Lock Hex SS 4 7 9114 103700 Flatwasher 3 8 SS 8 8 9018 102514 Screw 1 4 20 x 7 8 HH C S GR8 4 9 9113 172500 Nut 1 4 20 Nylon Lock Hex SS 4 10 9114 102500 Flatwasher 1 4 SS 8 11 3097 500 421 Upright Wear Sleeves 4 12 9018 103156 Screw 5 16 18 x 3 1 2 HH GR8 8 13 9014 113100 Flatwasher 5 16 Nom 16 14 9014 203100 Lockwasher 5 16 Nom 8 15 9113 103100 Hex Nut 5 16 18 8 F...

Page 25: ... 25 16 MODEL HPTS SYSTEM ...

Page 26: ...PTION QTY 20 2 57 58 59 60 61 62 63 64 65 66 67 68 69 70 72 73 74 75 77 78 79 80 81 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 109 110 111 112 113 114 115 116 3097 500 126 9070 000608 9070 001212 9070 001524 9014 114300 9113 172500 9013 133100 9012 103700 9012 105000 9012 154300 9014 113100 9014 113700 9014 115000 9014 201300 9014 203100 9014 203700 9014 205...

Page 27: ... 27 FIGURE 17 HYDRAULIC COMPONENTS ...

Page 28: ... 28 MODEL HLAS COMPONENT PARTS HORIZONTAL LADDER ACCESS SYSTEM FIGURE 18 HYDRAULIC AND ELECTRICAL LATCH COMPONENTS ...

Page 29: ... 29 FIGURE 19 BOOM COMPONENTS ...

Page 30: ... 30 FIGURE 20 END OF BOOM AND RACK COMPONENTS Optional Stop sold separately ...

Page 31: ...ege Avenue P O Box 337 Yardley PA 19067 0587 215 493 3618 FAX 215 493 1401 ZICO is a registered trademark for fire safety and marine products made by Ziamatic Corp Copyright Ziamatic Corp 6 13 www ziamatic com TOLL FREE 800 711 3473 ...

Page 32: ...he unit duo safety _________ ft extension model _________ alco lite _________ ft extension model _________ duo safety _________ ft roof model _______________ alco lite _________ ft roof model _______________ duo safety _________ ft __________ model _________ alco lite _________ ft __________ model __________ other mfg __________________________________________________ ____________ ft extension mod...

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