Zico QUIC-LIFT HLAS-1200 Parts And Instruction Manual Download Page 1

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ZICO

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QUIC-LIFT

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REV. 10-23-13

SYSTEMS AVAILABLE

II.

INSTALLING THE LADDER ACCESS SYSTEM

A. Preparation for Mounting

B. Electrical System

C. Mounting Suggestions

III.

GENERAL INSTALLATION INFORMATION

A. Mounting Points

B. Electrical Control Panel

C. Ladder Control Panel

IV.

STANDARD EQUIPMENT

A. Instruction Packet

B. Electrical Control Panel

C. Ladder Control Panel

OPTIONAL EQUIPMENT

A. Model LAS-LGK Ladder Guard Kit

B. Installation Rung Wear Sleeve

VI.

TROUBLESHOOTING

A. Excess Movement of the Rack and Ladders

B. Rack Moving in a Jerking Motion or Stops

VII.

MAINTENANCE

A. Periodic

B. Semi-Annually or at Scheduled Apparatus Lube Service

C. Replacing Hydraulic Fluid in the Pump

D. Replacing the Hydraulic Cylinder

Replacing the Latch Limit Switch

Pressure Washing

VIII.

SERVICE

IX.

WARRANTY

DRAWINGS, DIAGRAMS AND CHARTS

A. Basic System

B. Electrical System

C. Hydraulic System

-1-

Summary of Contents for QUIC-LIFT HLAS-1200

Page 1: ...tion Packet B Electrical Control Panel C Ladder Control Panel V OPTIONAL EQUIPMENT A Model LAS LGK Ladder Guard Kit B Installation Rung Wear Sleeve VI TROUBLESHOOTING A Excess Movement of the Rack and Ladders B Rack Moving in a Jerking Motion or Stops VII MAINTENANCE A Periodic B Semi Annually or at Scheduled Apparatus Lube Service C Replacing Hydraulic Fluid in the Pump D Replacing the Hydraulic ...

Page 2: ...d 300 pounds The Systems are designed to operate in the following manner A The power switch on the ladder control panel should be turned to the on position The green light will come on indicating power to the System Press and hold down on the down switch to lower the System The latch 9 will open freeing the booms to be lowered The latch is controlled by an electric actuator 11 Press down on the co...

Page 3: ...s below to determine the required dimensions SYM DESCRIPTION DIM MIN MAX A shelf to bottom of ladder rack 38 56 B shelf depth 12 C shelf width door opening 15 D truck wall to bottom of rack down pos 29 7 8 47 7 8 customer to cut boom to length required to obtain proper truck clearance FIGURE 1 REQUIRED DIMENSIONS HLAS SYSTEM Holes will need to be drilled in both booms to attach the boom extension ...

Page 4: ... may have to notch out the stiffening rib to recess the HLAS System If the stiffening rib must be notched the exposed metal surfaces should be painted and covered with an edge guard material In addition if the stiffening rib is notched you may wish to add a backing plate on the inside surface of the hose bed wall The plate will reinforce the hose bed wall and provide a good mounting support for th...

Page 5: ...rmine where the wires can be run so they will not be visible from the outside of the apparatus We recommend all electrical connections be soldered as this method is superior to crimp connections We further recommend that a terminal block or quick disconnect be attached to the base casting Wires from the hydraulic power unit 7 latch actuator 11 and limit switch 89 should go into the terminal block ...

Page 6: ... 6 FIGURE 4 WIRING DIAGRAM ELECTRIC HYDRAULIC SYSTEM ...

Page 7: ...lay CR2A CR2B CR3A CR3B Pokorny R2624 4 3097 500 155 Door Interlock Relay CR1 Pokorny R2629 1 3094 005 156 Control Relay CR4A CR4B Pokorny R2622 2 3097 270 109 Flasher 552 536LL 1 3097 500 181 Term Block 16 POS Cinch 141 Series Newark 28F881 1 FIGURE 5 FIELD WIRING DIAGRAM ELECTRIC HYDRAU LIC SYSTEM ...

Page 8: ...ELAY CR2A CR2B CR3A CR3B 4 8 3097 500 155 DOOR INTERLOCK RELAY CR1 1 9 CONTROL RELAY CR4A CR4B 2 10 3097 270 109 FLASHER 1 11 FUSE 7 5A 1 12 LOCKWASHER 6 4 13 HEX NUT 6 32 4 14 3097 500 181 TERM BLOCK 16 POS CINCH 141 SERIES 1 15 SCREW 6 32 x 5 8 RD HD 4 16 TERM JUMPER CINCH TYP 141J 2 17 WIRING SET 1 18 TERMINAL LABEL 1 19 TERMINAL MARKING 1 FIGURE 6 ELECTRICAL PANEL DIAGRAM ELECTRIC HYDRAULIC SY...

Page 9: ... 9 FIGURE 7 HYDRAULIC CIRCUIT DIAGRAM ...

Page 10: ... PART NO DESCRIPTION QTY 87 3097 270 101 Clearance Light 2 88 3097 270 106 Plate Limit Switch 1 89 3097 270 105 Switch Limit 1 90 Harness Limit switch included with 89 1 91 9025 191108 Screw 4 40 x 1 2 Rd Hd Phil 4 92 9025 191308 Screw 6 32 x 5 16 Rd Hd Phil 4 93 3097 270 111 Cable Tie 6 2 94 3097 270 113 In Line Splice 7 95 3097 510 110 16 2 Jacketed 2 Cond Cable 1 6 96 3097 270 115 Snap Plug Con...

Page 11: ...talled one for each light Wires run on the inside of the rack 3 One six foot length of wire 95 provided to run from the switch 89 to the light wires 95 This wire should run up through the right boom 4 Snap plug connections 96 will be attached to each wire ready to plug into lights prior to mounting FIGURE 7 WIRING SYSTEM FLASHING LIGHT KIT ...

Page 12: ...andard Systems accommodate most ladder combinations see Section 1 under NOTE for exceptions A Mounting Points The HLAS unit should be positioned so that an equal number of rungs of the ladder extend on either side of the ladder rack Mounting holes have been provided on both the vertical and horizontal mounting surfaces of the base casting Although the device may be securely mounted from the horizo...

Page 13: ...l life to be in excess of 6 000 cycles without failure With reasonable care and maintenance your System should give you many years of excellent service NOTE Do not permit personnel to hang sit or stand on the rack or ladders while they are stored on the QUIC LIFT System Permanent damage may result IV STANDARD EQUIPMENT The following items are included with each complete HLAS System A Instruction P...

Page 14: ... 13 x 6 1 2 Socket Hd 9010 3350104 1 109 Set Screw 7 8 14 Hollow Lock 3097 105 118 1 110 Ret Ring 1ø Ext 5100 100 3097 105 121 1 111 Wear Strip 3097 105 160 1 112 Support Retainer Handle 3097 105 126 1 113 Screw 5 16 18 x 2 Socket Hd 9010 333132 2 85 Screw 5 16 18 x 4 1 2 Sckt Hd Gr 8 9018 103172 2 100 Hex Nut 5 16 18 Self Lock 9013 133100 4 FIGURE 10 HANDLE ASSEMBLY 82 1 LT1 Power Indicator Lamp ...

Page 15: ...ve a replaceable plastic wear pad which should prevent damage to the rungs but the ladder guard kit may also be required if unnecessary wear is noted Kit contains one tube of epoxy and two stainless steel rung protectors Rung protector installed showing proper placement FIGURE 11 LADDER GUARD KIT B Installation Rung Wear Sleeve The small plastic sleeves may be purchased directly from the ladder ma...

Page 16: ...ve ladders with the rack in the down position Raise the unit back up approximately 3 4 of the way and loosen the two bumper lock nuts 65 Turn the bumpers 16 towards the backing plate 6 b Raise the rack up until the cylinder is fully extended and the latch 9 closes The hydraulic pump will slow down when the cylinder is fully extended c Pull booms 2 and 3 out by hand to apply load on the cylinder 8 ...

Page 17: ... and re check for the 3 32 gap while pulling out on the boom assemblies FIGURE 13 FRONT VIEW FIGURE 14 SIDE VIEW h After the 3 32 gap is achieved tighten the clevis clamp bolt and turn the bumpers until they are touching the base casting 1 Maintain outward pressure on the boom while you are hand tightening the bumper i Lower the unit a few inches Turn the bumpers out one full turn away from the ba...

Page 18: ...d are designed to minimize wear to the ladders Replace as required B Semi Annually or at Scheduled Apparatus Lube Service The above items under Periodic Maintenance should be checked first and then proceed as follows 1 Lubricate the following parts as indicated a Joints and pivot points should be sprayed with CRC brand Stor Lub long term lubricant and rust preventative 03032 Excess lubrication sho...

Page 19: ...than a qualified hydraulic pump technician should attempt to remove any fittings or hoses from the system The system contains one orifice which is restricted to 025 30 Removal of this fitting could cause bodily injury See location on Figure 14 a The booms must be lowered to gain access to the dip stick located in the front side of the pump b Remove dip stick and wipe dry with a clean dry cloth ...

Page 20: ...ocedure to change the fluid 1 Lower the booms and remove the ladder rack and ladders 2 Slowly remove the hydraulic lines from the fittings on the front side of the pump See Figure 14 3 Disconnect the electric wires to the hydraulic pump 4 Remove the two bolts 45 and lock washers 73 holding the power unit mounting bar 32 to the base casting 1 and remove the power unit 7 5 Clamp the mounting bar 32 ...

Page 21: ...he full mark When the full level is obtained screw the dip stick in completely and seat the O ring D Replacing the Hydraulic Cylinder Elbow adapter fittings 30 31 are provided on replacement hydraulic cylinders The elbow adapter with restricted orifice 30 should not be removed from the cylinder for any reason Wearing safety glasses and protective clothing you may use the following procedure to cha...

Page 22: ...e angle 3 Mount the new switch 4 With the booms up and the latch actuator retracted lift up on the front of the latch 9 and listen for the latch limit switch to click It should click when the bottom front side of the latch is approximately 1 4 to 3 8 above the top surface of the latch bar casting 5 To adjust the roller follower arm loosen the Allen cap screw that locks this arm in place Move this ...

Page 23: ...page 14 8 Ladder guard kit Figure 11 page 15 9 Rung wear sleeve Figure 12 page 15 10 Adjustment procedure to arrest excessive movement Figures 13 14 page 17 B Electrical System 1 Electrical control panel with mounting dimensions Figure 8 page 13 2 Ladder control panel with mounting dimensions Figure 9 page 14 3 Electrical diagrams Figure 4 page 6 and Figure 5 page 7 4 Flashing light kit Figure 6 p...

Page 24: ... 6 9113 173700 Nut 3 8 16 Nylon Lock Hex SS 4 7 9114 103700 Flatwasher 3 8 SS 8 8 9018 102514 Screw 1 4 20 x 7 8 HH C S GR8 4 9 9113 172500 Nut 1 4 20 Nylon Lock Hex SS 4 10 9114 102500 Flatwasher 1 4 SS 8 11 3097 500 421 Upright Wear Sleeves 4 12 9018 103156 Screw 5 16 18 x 3 1 2 HH GR8 8 13 9014 113100 Flatwasher 5 16 Nom 16 14 9014 203100 Lockwasher 5 16 Nom 8 15 9113 103100 Hex Nut 5 16 18 8 F...

Page 25: ... 25 16 MODEL HPTS SYSTEM ...

Page 26: ...PTION QTY 20 2 57 58 59 60 61 62 63 64 65 66 67 68 69 70 72 73 74 75 77 78 79 80 81 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 109 110 111 112 113 114 115 116 3097 500 126 9070 000608 9070 001212 9070 001524 9014 114300 9113 172500 9013 133100 9012 103700 9012 105000 9012 154300 9014 113100 9014 113700 9014 115000 9014 201300 9014 203100 9014 203700 9014 205...

Page 27: ... 27 FIGURE 17 HYDRAULIC COMPONENTS ...

Page 28: ... 28 MODEL HLAS COMPONENT PARTS HORIZONTAL LADDER ACCESS SYSTEM FIGURE 18 HYDRAULIC AND ELECTRICAL LATCH COMPONENTS ...

Page 29: ... 29 FIGURE 19 BOOM COMPONENTS ...

Page 30: ... 30 FIGURE 20 END OF BOOM AND RACK COMPONENTS Optional Stop sold separately ...

Page 31: ...ege Avenue P O Box 337 Yardley PA 19067 0587 215 493 3618 FAX 215 493 1401 ZICO is a registered trademark for fire safety and marine products made by Ziamatic Corp Copyright Ziamatic Corp 6 13 www ziamatic com TOLL FREE 800 711 3473 ...

Page 32: ...he unit duo safety _________ ft extension model _________ alco lite _________ ft extension model _________ duo safety _________ ft roof model _______________ alco lite _________ ft roof model _______________ duo safety _________ ft __________ model _________ alco lite _________ ft __________ model __________ other mfg __________________________________________________ ____________ ft extension mod...

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