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— 6 — 

3.2.3 Mounting of Drive 

Motor,  reducer,  coupling,  drive  bracket  and  guard  have  already  been  assembled  before 

the delivery. To mount the drive to the elevator body, the detailed requirement of Assembling 

General  Drawing  should  be followed  and  the  drive  should  be fixed  to  drive  platform  or  head 
housing. The drive may become loose due to transportation or other factors, so check should 

be made prior to installation and starting. After the drive is fixed, check to see if the connecting 

bolts become loose and if coupling reach the requirement of installation. 

3.2.4  When  elevator  has  drive  platform,  the  parallelism  allowance  of  installation  datum 

plane of reducer on the platform to level should not be larger than 1mm. 

3.2.5 When mounting bucket belt and buckets, firstly adjust the tail pulley base of elevator 

foot to the top position, and then pull the pre-stretched bucket belt in from elevator head. One 

end rounds the tail pulley and is pulled out of the access door, and is connected with another 
end. Bucket belt adopts lap joint or angular joint. For lap joint, it would be better that length of 

lap joint  section equals the length of 3-5 buckets. See Figure 5 for lap joint  and Figure 6 for 

angular  joint.  Then  mount  the  buckets  one  by  one  to  the  bucket  belt  at  the  access  door  of 

bearing branch section.    The central line of bucket should align the central line of bucket belt 
with  deviation  not  larger  than  4mm.  For  users  who  have  the  inspecting  and  repairing  motor, 

after mounting the drive and connecting the power, they can start the inspecting and repairing 

motor by touch to drive the belt and then mount buckets one by one. 

3.2.6 After mounting the buckets, adjust the tensioner to make bucket belt be tensioned to 

proper extent. Observe the position of tail shaft and take note that the remaining tension stroke 

is not less than 50% of total stroke. If it is not qualified, connect the belt again until it is qualified. 

3.2.7 Adjust the position of return retainer at elevator head to make the gap between it and 

outer edge of bucket keep at 5mm-10mm. 

3.2.8  The  arrangement  of  position  of  elevator  head  should  follow  the  requirement  of 

technological process. Its discharging outlet and feeding inlet of elevator foot can be arranged 

in  same  side  (The  feeding  type  is  direct  feeding),  also  in  opposite  side  (The  feeding  type  is 

converse feeding). The fill-up coefficient of bucket for converse feeding is higher than that of 
bucket for direct feeding.    Converse feeding type is recommended. 

3.2.9 Quality Requirement and Inspection Method of Casing 

After mounting of the casing is finished, the mounting quality should be checked by using 

the following  method. If  there  is anything  not  meeting  the  requirement,  the  casing  cannot  be 
fixed until correction is made by means of adding the pad. 

3.2.9.1 The parallelism allowance of upper plane of elevator foot to level is not larger than 

1.2mm. 

3.2.9.2 The parallelism allowance of head pulley shaft to level is not larger than 0.3/1000. 
3.2.9.3  Check  the  perpendicularity  and  curvature  and  see  Table  4  for  requirement  on 

deviation. 

 

 

Summary of Contents for TDTG36/18

Page 1: ...1 BUCKET ELEVATOR OPERATION MANUAL JIANHSU ZHONGTIAN AGRO MACHINERY CO LTD...

Page 2: ...ull understanding of the ministries and its structure and function then have operation and maintenance of the machine Due to the continuous improvement of product structure after a certain time period...

Page 3: ...ble wear proof plate 1 1 6 Explosion proof elevator housing is available and can effectively prevent the explosion of dust 1 1 7 Tensioner is fitted with spring buffer device so as to reduce the vibra...

Page 4: ...310 3 115 376 10 9 TDTG40 28255 354 2 147 360 3 132 426 9 9 280 319 2 159 360 3 132 426 10 9 TDTG50 18380 545 3 135 250 2 143 316 9 9 300 339 2 174 250 2 143 316 8 9 TDTG50 23380 545 3 135 310 3 115...

Page 5: ...elevator foot is poured with concrete and has a thickness not lower than 300mm It is required to be level and solid enough to bear the weight of the machine and meet the requirement of load in the run...

Page 6: ...he inspecting and repairing motor after mounting the drive and connecting the power they can start the inspecting and repairing motor by touch to drive the belt and then mount buckets one by one 3 2 6...

Page 7: ...her side by using the same method During the adjustment the height of bearings at two sides should be same 3 3 1 3 After tensionness is adjusted the fixing nuts must be fastened so as to prevent eleva...

Page 8: ...be made at the bottom of bucket so as to reduce the negative pressure and make the feeding and discharging of powder materials smooth 3 5 3 The hopper should receive the materials smoothly and feeding...

Page 9: ...site to the starting sequence 5 TROUBLES AND TROUBLESHOOTING Table 6 Trouble and Troubleshooting Trouble Cause Troubleshooting Method Materials return 1 Follow up equipments are in trouble 2 Feeding a...

Page 10: ...of bearing Driving parts should be firstly removed from the driving end then bearing can be removed and replaced 6 5 Maintenance of motor gearbox hydraulic coupling should follow their operation manu...

Page 11: ...N518 F90511 18 14 200 5 TDTG50 23 SN518 F90511 23 16 250 6 TDTG50 28 SN518 F90511 28 16 300 9 CAUTIONS 9 1 During the operation of equipment any parts of human body must not touch the rotating parts o...

Page 12: ...ANGSU ZHONGTIAN AGRO MACHINERY CO LTD ADD No 7 ZhongDaLi Road New industrial Park DaiBu Town LiYang JiangSu China P C 213300 Tel 13814760009 Fax 0086 519 87256670 Http www jsztmt com E mail info jsztm...

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