Zhejiang Xinyang XY300 Operating Instruction Download | Manualshive

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300 Utility Vehicle

Operating instruction

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Summary of Contents for XY300

Page 1: ...300 Utility Vehicle Operating instruction...

Page 2: ...cal parameters III Placement drawing for whole vehicle IV Inspection before driving V Driving operation VI Running in of new vehicle VII Maintenance and repair VIII Trouble diagnosis and elimination I...

Page 3: ...ical substance bad substance or other natural disasters 3 Consumed parts in normal usage such as bulbs fuse pipe air filter core engine oil filter core gasoline filter core brake friction sheet drum s...

Page 4: ...nce No load brake distance m When V 20km h 2 5 When V 30km h 5 4 When V 40km h 9 5 When V 50km h 14 6 4 0 50Km h accelerating time S 15 4 Oil consumption for 100 kilometers L 6 when speed is 40km h 5...

Page 5: ...pe dry type automatic centrifugal type Automatic shift ratio 2 20 0 88 1 IV Chassis 1 Clutch and transmission tapered plate belt transmission stepless shift 2 Reverse gear device of main transmission...

Page 6: ...king arrester adopts mechanical transmission organization to work on rear wheels 9 Goods box overturn roofand self saving winch Good box could adopt overturn roof structure and equip self saving winch...

Page 7: ...whole vehicle 1 Engine hood 2 Indicator 3 Front headlight 4 Bump 5 Front tyre 6 Seats 7 Safety Belt 8 Side board 9 Fuel tank cap 10 Rear fender 11 Goods box 12 Reinforce pole 13 Head Rest 14 Top cover...

Page 8: ...Side drawing for engine 1 CTV case 2 Oil intake of gear case 3 Flange of transmission shaft 4 Generator 5 Carburetor 6 Starter 7 Idling speed electromagnetic valve 8 Spark plug 9 Oil intake of engine...

Page 9: ...the engine Intake of gear case Fuel box cover on the left side board Coolant brake fluid intake Warning Engine oil quantity should be between upper and lower position over more or less oil would burn...

Page 10: ...ld be added by regulation much more will incur reverse gear leaks oil while much less will incur reverse gear is burned Warning it is very dangerous to unscrew radiator when engine is hot for steam an...

Page 11: ...d self saving winch could work normally 11 Check fuel quantity Warning it is necessary to tie safety belt before driving Driver should buy person safety insurance Driver should control speed and try h...

Page 12: ...operation performance of your farmer vehicle and bring bad influence for your running safe so it is necessary to note 2 Operation Key Keys for this vehicle have two kinds that are ignition switch key...

Page 13: ...Indicating light 2 5 When steering lights to left and right are lightened corresponding steering indicating lights on instrument will flash When warning light is lightened left and right steering indi...

Page 14: ...in switch is at OFF position raise lamplight main switch handle feeling elastic high beam illumines and high beam extinguishes after releasing the handle When ignition switch is at ON position press t...

Page 15: ...position or R position Parking brake handle When pulling up parking brake handle rear wheels will produce brake force to prevent vehicle from sliding when vehicle is parked 0 1 2 3 4 5 6 7 8 9 Warning...

Page 16: ...At this time open the drag hoof of towing rope and turn towing and overturn main switch to O position then press down IN position and OUT position on WINCH conversion switch on the upside of instrumen...

Page 17: ...frequent acceleration and deceleration and keep running in even speed in running in period 3 Heating engine before running In running in period it is necessary to run at idling speed for 3 5 minutes...

Page 18: ...isten whether there is any abnormal noise in engine clean air filter core 2 Brake Front and rear wheel brake parking brake brake performance Brake liquid height Brake pedal free travel 20A30mm Travel...

Page 19: ...n storage cell 9 Mwter Display is normal and correct 10 Dump bed and self saving winch Work normally 2 Routine maintenance item table checked by consumer Sequence number Category Checking item Adjusti...

Page 20: ...ace should be between upper and lower limit marked it is necessary to note only distilled water could be filled in storage cell 7 Instrument Display is normal and correct 8 Dump Bed and self saving wi...

Page 21: ...n Change if necessary usually change once every 10000Km Valve clearance Check Shift driving belt Check Fuel pipe Check Check Change once every three years Front and rear absorber Check Main driver rev...

Page 22: ...rburetor has been clocked Fuel system leaks air Oil route has been blocked There is fuel in cylinder Air filter has been blocked Add fuel Unblock Screw carburetor and linking screws by regulation Clea...

Page 23: ...air or Change Start difficultly or could not start Bad idling speed of engine 3 Air route Spark plug leaks air Combined surface of cylinder cover or cylinder body leaks air Crankcase leaks air Piston...

Page 24: ...eed Carburetor adjusts wrongly Oil routine and air routine have been blocked Oil surface in bobber chamber is too high Re adjust idling screw Wash oil routine and air routine Adjust oil surface in bob...

Page 25: ...or hit Change Unblock Eliminate accumulated carbon Change 2 Air routine Air valve clearance is wrong Air valve seat has been damaged Air valve spring has been tired or broken Adjust to regulated clear...

Page 26: ...cooling liquid is boiling Remove Check repair and supply cooling liquid Use soft water cooling liquid or Change Wash or Change Adjust by direction Check or repair Check Change Avoid stopping suddenly...

Page 27: ...is too hot Break heavily and piston is locked Lock for bad lubricating of linking pole head bearing Repair or Change Repair or Change Change or repair after inspection 1 Fuel system happens malfunctio...

Page 28: ...slot of gear shifting shaft has been abraded Mesh of gear and linking cover is not to position Adjust or Change Change Adjust or Change Repair or Change Adjust Repair or Change III Malfunction in ste...

Page 29: ...el assembly jump axial radial is too great Air pressure in tyre is too hig or too low Adjust or Change Change Check or adjust Check load Change Adjust or Change Change Adjust air pressure in tyre Fron...

Page 30: ...ht swing arm and drag pole is blocked Front wheel location is wrong Steering pole pipe is blocked Mesh clearance of redirector is too small Charge the tyre to applicable air pressure Change Check and...

Page 31: ...left and right wheelbase is different Some brake pipelines is not smooth Individual brake drum and brake hoof contacts badly Suspension parts loose Vehicle is leaning Z 11 Thread abrasion of left and...

Page 32: ...maged adjusting voltage is too high to burn bulb Fuse has been burned Headlight relay has been damaged Lead or grounding happens malfunction Combination switch has been damaged Storage cell has been d...

Page 33: ...dly or happens oxygenation Check and Change Change Repair circuit Repair Some kind of lamplight is bad or complete lamplights are damaged not including headlight Lamplight circuit Lamplight circuit Sw...

Page 34: ...ixed nuts of driving belt wheel 1 M14 1 25 60 10 Fixed nuts of driven clutch 1 M14 1 25 60 11 Bolts of oil filter network cover 1 M36 32 FRONT REAR SUSPENSION AND OTHER PARTS DATA NAME SPECIFICATION Q...

Page 35: ...lts M12 4 90 N m Bolts on rear absorber M8 55 4 25N m Nut on cam of engine M14 1 140N m Nut on cam of reverse gear M16 1 160N m Screws in fixing reverse gear unit M10 4 50N m Screws in fixing main dri...

Page 36: ...fuel lubricating oil and brake liquid Category Specification Capacity Remark Fuel RQ 93 lead free gasoline 27L Quantity of oil box Lubricating oil transmission box 80w 90 0 25L Lubricating oil genera...

Page 37: ...VX g UVWX UVWX hg UVWX i UVWX jUVWX Tg UVWX Yg UVWX T UVWX UVWX g UVWX OP g UVWX k l mnop q r s mnop t r mnop i UVWX Y UVWX u wvx GM y GM z GM 0 0 T UVWX f eVX T eVX q r mnop k UVWX g UVWX UVWX jUVWX...

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