ZF 63 A Repair Manual & Parts List Download

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10. AUTOMATIC TRANSMISSION FLUID

MANUFACTURER

PRODUCT

ADDINOL MINERALOÈL

GMBH, KRUMPA/D

ADDINOL ATF D IID

ADDINOL ATF D III

AGIP PETROLI SPA, ROM/I

AGIP ATF II D

AGIP ATF D 309

AGIP ATF PLUS

AGIP DEXRON III

AGIP SCHMIERTECHNIK,

WUÈRZBURG/D

AUTOL GETRIEBEOÈL ATF-D

AUTOL GETRIEBEOÈL ATF III D

ARAL LUBRICANTS GMBH,

BOCHUM/D

ARAL GETRIEBEOÈL ATF 22

ARAL GETR.OÈL ATF 55 F-30589

AVIA MINERALOÈL-AG,

MUÈNCHEN/D

AVIA FLUID ATF 86

BLASER SWISSLUBE,

HASLE-RUÈEGSAU/CH

BLASOL 229

BP OIL DEUTSCHLAND,

HAMBURG/D

FRONTOL UNIVERSAL-ATF 100

BP OIL INTERNATIONAL,

LONDON/GB

AUTRAN DX II

AUTRAN MBX

AUTRAN DX III (F-30370)

AUTRAN DX III (F-30381)

CIE AG,

LANGENTHAL/CH

MOTOREX ATF SUPER D-22656

MOTOREX ATF DEXRON III MC

CALPAM GMBH,

ASCHAFFENBURG/D

PAMATIC FLUID 289

CALPAMATIC FLUID III F

CALTEX PETROLEUM

CORP., LONDON/GB

CALTEX ATF-HDA

CALTEX ATF-HDM

CALTEX TEXAMATIC 1278

CALTEX TEXAMATIC 7045

CALTEX TEXAMATIC 1205A

CASTROL LTD,

SWINDON/GB

CASTROL TQ-D (22765)

CASTROL TQ DEXRON III F-30520

CASTROL TRANSMAX S (F-30319)

CASTROL TRANSMAX T (F-30359)

CASTROL TQ-D (21289)

CASTROL ATF 21293

CEPSA, MADRID/E

CEPSA ATF-70

CHEVRON PRODUCTS CO.,

RICHMOND/USA

CHEVRON ATF F-30108

CITGO PETROLEUM CORP.,

TULSA/USA

CITGO ATF DEXRON III F-30167

C.J.DIEDERICHS SOÈHNE,

WUPPERTAL/D

CIDISOL-HYDR.-FLUID

DEXRON IID

DE OLIEBRON B.V.,

ZWIJNDRECHT/NL

ATF DMM

ATF 289

DEA MINERALOÈL AG,

HAMBURG/D

DEAMATIC

DEAFLUID 4011

DEAFLUID 3003

DEUTSCHE SHELL AG,

HAMBURG/D

MAC ATF D-21666

DUCKHAMS OIL,

BROMLEY/GB

UNIMATIC

ELF LUBRIFIANTS, PARIS/F

TRANSANTAR DF2

ANTAR 22329

ELFMATIC G2 22329

HUILE RENAULT DIESEL

STARMATIC

ELFMATIC G3

TRANSANTAR DF3

ELLER-MONTAN-COMP.,

DUISBURG/D

ELLMO-AUTOMATIK-FLUID 22233

MANUFACTURER

PRODUCT

ENGEN PETROLEUM,

CAPE TOWN/ZA

ENGEN ATF 22D

ERTOIL SA, MADRID/E

TRANSMISIONES AUTOMATICAS

ESSO AG, HAMBURG/D

ESSO ATF D (21611)

ESSO ATF F-30320

ESSO ATF D (21065)

FIAT LUBRIFICANTI,

VILLASTELLONE/I

TUTELA GI/A

FINA EUROPE SA,

BRUÈSSEL/B

FINAMATIC II-D

FUCHS LUBRICANTS (UK),

DERBY/GB

SILKTRAN MP-ATF

SILKTRAN PSV ATF

FUCHS MINERALOÈLWERKE,

MANNHEIM/D

TITAN ATF 4000

GINOUVES GEORGES SA,

LA FARLEDE/F

YORK LT 785

GULF OIL (GB) LTD,

CHELTENHAM/GB

UNIFLUID

ATF 2

HANDELSMIJ NOVIOL B.V.,

NIJMEGEN/NL

KENDALL ATF DEXRON IID

HOMBERG GMBH+CO KG,

WUPPERTAL/D

HOMBERG-GETRIEBE-FLUID D

IGOL FRANCE, PARIS/F

IGOL ATF 420

INA RAFINERIJA

ZAGREB/CROATIA

INA-ATF SUPER

ITALIANA PETROLI,

GENOVA/I

TRANSMISSION FLUID DX

JAPAN ENERGY CORP.,

TOKYO/JAPAN

JOMO ATF K

KAÈPPLER K., STUTTGART/D

SELECTOL FLUID GETR.OÈL IID 23

KLOÈCKNER ENERGIEHANDEL

GMBH, KOÈLN/D

DEUTZ OEL ATF-D

KROON OIL BV, ALMELO/NL

ATF DEXRON IID

ALMIROL ATF

KUWAIT PETROLEUM,

HOOGVLIET/NL

Q8 AUTO 15

Q8 AUTO 14 (IID-21677)

Q8 AUTO 14 (IID)

Q8 AUTO 14 (IID-21883)

LSIVEKE GMBH,

HERFORD/D

LEPRINXOL FLUID CN

LIQUI MOLY / MEGUIN,

ULM/D

ATF IIE

MEGOL ATF IID

LUBRICATION ENGIN.,

FORT WORTH/USA

AUTOMATIC TRANSMISSION

FLUID

MAURAN SA, ODARS/F

INTER OIL INTER MATIC ATF D2

MIN.OÈL-RAFFIN.

DOLLBERGEN, UETZE/D

PENNASOL FLUID-GETR.OÈL

TYP PCN

MOBIL OIL, WEDEL/D

MOBIL ATF 220 D20104 / D21685

MOBIL ATF F-30107

MOBIL ATF 220 D21412 / D22187

MOBIL SEKIYU KABUS.

KAISHA, TOKYO/J

MOBIL ATF 220Y (D-21412)

MOL HUNGARIAN OIL,

KOMARON/H

CARRIER ATF

MORRIS LUBRICANTS,

SHREWSBURY/GB

LIQUIMATIC DII

NAFTEC, ALGIER/DZ

TASSILIA

Repair Manualand Spare Parts List

Section 10

Summary of Contents for 63 A

Page 1: ...ZF63A ZF63 ZF80A ZF80 1A ZF 80A NEW VERSION ZF80 1A NEW VERSION ZF85A NOVEMBER 2005 cod 310 01 0054h Repair Manual and Spare Parts List...

Page 2: ......

Page 3: ...3 1 Mounting inner race of tapered roller bearing 19 4 4 PREASSEMBLY OF HOUSING 20 4 4 1 Assembly of outer races tapered roller bearings 20 4 4 2 Installation of fluid suction pipe and baffle 20 4 4...

Page 4: ...Preface 71 Name plate 71 FIG 1 ZF 80 A ZF 80 1 A 72 FIG 2 ZF 80 A ZF 80 1 A 74 FIG 3 Mechanical selector valve ZF 80 A ZF 80 1 A 78 FIG 4 Old electric selector valve ON OFF 12V 26 bar ZF 80 A ZF 80 1...

Page 5: ...with standard tools ZF HURTH MARINE recommends the use of special tools necessary to perform repairs correctly The special tools are available through your local ZF HURTH MARINE dealer This manual is...

Page 6: ...4...

Page 7: ...PTION 1 Two piece aluminum die cast 2 Gears 1 1 Oil filter 2 1 Input shaft with reversing clutch pack assembly 1 2 Oil dipstick 2 2 Intermediate shaft 1 3 Breather valve 2 3 Output shaft 1 4 Oil drain...

Page 8: ...radial shaft seals ATF FLUID 3 8 litres 1 0 US gallons for ZF 63 4 0 litres 1 05 US gallons for ZF 63 A 5 5 litres 1 5 US gallons for ZF 80 A ZF 80 1 A 5 5 litres 1 5 US gallons for ZF 85 A 1 3 MEASU...

Page 9: ...EGS KIT composed of three legs P N 978 25 0006 0 477776 Part number ZF 63 ZF 63 A ZF 80 A ZF 80 1 A ZF 85 A 978 25 0009 0 477853 l l 978 25 0011 0 477854 l l l 978 25 0012 0 477856 l 978 25 0013 0 477...

Page 10: ...5 A SPECIAL HEX HEAD BOLT WITH BEARING for measuring the bearing clearance intermediate shaft P N 224 836 008 458105 PUNCH for assembly Seal suction pipe P N 20 1021 00 ZF 80 A ZF 80 1 A ZF 85 A P N 2...

Page 11: ...element off item 2 fig 1 1 Check O rings item 3 and 4 fig 1 1 for wear replace if necessary 3 1 2 Suction of transmission fluid Push hose of suction pump item 1 Fig 1 2 through the suction pipe item 2...

Page 12: ...a detergent let dry and dip in oil then let oil drip off 3 4 OUTPUT FLANGE Lock output flange in swivel frame Unscrew hex head bolt item 1 Fig 4 1 Remove disc item 2 Fig 4 1 and O ring item 3 Fig 4 1...

Page 13: ...he switch perform one of the following tests A Ohm meter Connect the ohm meter leads to the terminal connec tion of the switch With the pin item 1a Fig 5 3 extended you should get a reading indicating...

Page 14: ...piston rings on the input shaft item 4 Fig 6 2 for signs of wear or failure If any of the gears are damaged or showing signs of ex cessive wear ZF HURTH MARINE recommends repla cing the complete gear...

Page 15: ...Fig 6 3b 3 6 4 Fluid inlet pipe Replacing the seal ZF 63 A ZF 63 Fig 6 4a Remove baffle plate item 2 Remove suction pipe item 3 Drive out seal item 1 ZF 80 A ZF 80 1 A ZF 85 A Fig 6 4b Remove suction...

Page 16: ...quired for pulling the inner races off For extracting the inner races proceed as follows Screw in adapter onto the puller item 1 Place adapter onto the roller cage Tighten collar to rollers by means o...

Page 17: ...ers Take off gear 2 needle bearings 3 and spacer 7 Removal of pressure plate Press snap ring 5 against periphery of pressure plate 4 by means of screwdrivers Extract them to gether The discs 6 can now...

Page 18: ...now be removed from the clutch housing Input spline side fig 8 2b ZF 80 A ZF 80 1 A ZF 63 A only ratio 2 7 ZF 85 A Remove thrust washer 1 off using two screwdri vers Take off gear 2 needle bearings 3...

Page 19: ...s will be required when mounting the bearings A hydraulic or mechanical press 4 1 INPUT SHAFT 4 1 1 Mount discs into reversing clutch Equip both sides coupling with new outer disc item 1 Fig 1 1a and...

Page 20: ...roller bearings Heat inner race of tapered roller bearing item 1 Fig 1 4 to approx 120 248 F and push onto input shaft After cooling down press bearing carefully against but ton ring item 2 Fig 1 4 b...

Page 21: ...drive them carefully against the collar using a copper brass punch NOTE Apply copper brass punch on inner race and not on the rollers 4 3 OUTPUT SHAFT 4 3 1 Mounting inner race of tapered roller bear...

Page 22: ...le Lightly tighten the screw item 3 Fig 4 2a Insert centre square punch and tighten definitely the screw Adjust oil suction pipe to measure A A 26 mm Fig 4 2b Put some ATF fluid on the seal seat and o...

Page 23: ...0 grease Insert the input shaft seal item 2 into input shaft using the appropriate bushing p n 20 0012 01 item 1 Use mandrel p n 20 0012 02 item 3 to position the input shaft seal in the correct way F...

Page 24: ...0 001 0 005 0 000 0 005 0 000 0 005 ZF85A 0 001 0 005 0 000 0 005 0 004 0 006 ZF63A ZF63 0 001 0 005 0 000 0 005 0 002 0 006 4 5 2 Mounting outer races of tapered roller bearings into housing Heat inp...

Page 25: ...ermit bear ings to seat e Adjust the dial indicator needle on top of the bolt head and O to dial indicator Fig 5 5b f Screw hexagon nut carefully against housing inter mediate shaft moves up until bea...

Page 26: ...with protective gloves b Insert the required shims for proper pretension into bearings bore under bearing outer race c Insert outer races of bearings When the housing has reached ambient temperature d...

Page 27: ...and 2 Fig 7 1 with some ATF fluid and mount them Install filter element item 3 Fig 7 1 into the trans mission Lock cover item 4 Fig 7 1 to the transmission using an allen wrench Tightening torque min...

Page 28: ...If necessary top up with oil Ex cessive oil should be removed The fluid level on the dipstick item 1 figure 9 2 should be between the min and max marks The fluid level should be checked again after a...

Page 29: ...DRIVING SPEED rpm SHIFTING PRESSURE psi ZF 80 1 A MAX MIN 400 350 300 250 200 150 100 50 0 5000 4000 3000 2000 1000 0 0 10 20 30 5 15 25 500 1500 2500 3500 4500 ZF 85 A DELIVERY RATE min DRIVING SPEE...

Page 30: ...ssure M10x1 Lube pressure relief valve Basic lubricating throttle valve Fluid delivery pump Fluid filter Filte grade 60 Fluid sump Shifting valve for A 0 B position Neutral position switch indication...

Page 31: ...ing lever bolt M8 17 23 Output flange bolt ZF 80 A ZF 80 1 A ZF 85 A M16 74 100 243 Fluid filter bolt M8 min 4 max 6 min 5 max 8 Oil breather Hand tight Hand tight 574 Fluid dipstick Hand tight Hand t...

Page 32: ...F connecting thread 3 8 18NPSF Flow meter 0 35 liters min 0 10 gals min Tests to be carried out 1 Fluid leaks 2 Noise emission 3 Output direction of rotation LH RH 4 Lube oil temperature 5 Shifting pr...

Page 33: ...ansmission replace piston rings 4 Transmission locked in gear 4 1 Medium piston ring in input shaft in control block is faulty 4 2 Warped discs due to overheating of slipping clutch 4 3 Needle bearing...

Page 34: ...lant water lines and clean fluid cooler on water side 8 4 Replace control block containing fluid pump 8 5 Remove control block replace piston rings In case of wear in the control block due to faulty p...

Page 35: ...5 Low pressure 15 1 Fine filter is dirty 15 2 Fluid level in transmission is low 15 3 Control block is broken 15 4 Problem at control valve 15 5 Piston rings on input shaft are faulty 15 6 Piston ring...

Page 36: ...luid refill with prescribed fluid 18 8 Repair leakage at cooler or replace cooler Change transmission fluid 18 9 Remove control block and replace piston rings 19 Noise hydraulic 19 1 Oil filter is dir...

Page 37: ...adially broken due to torsional vibration 23 1 Replace discs replace any other faulty parts 23 2 Disassemble transmission replace needle bearings 23 3 Replace the intermediate gear 23 4 Replace the di...

Page 38: ...IC G2 22329 HUILE RENAULT DIESEL STARMATIC ELFMATIC G3 TRANSANTAR DF3 ELLER MONTAN COMP DUISBURG D ELLMO AUTOMATIK FLUID 22233 MANUFACTURER PRODUCT ENGEN PETROLEUM CAPE TOWN ZA ENGEN ATF 22D ERTOIL SA...

Page 39: ...LOVNAFT JS CO BRATISLAVA SLO MADIT AUTOMATIC SONOL ISRAEL LTD HAIFA IL DEXRON 2 D MANUFACTURER PRODUCT SOPROGRASA SA MADRID E SOPRAL 164 STATOIL STAVANGER N TRANSWAY DX III F 30373 TRANSWAY DX II STL...

Page 40: ...38...

Page 41: ...Identification no quantity of parts required The spare parts list is referring to the following versions ZF 63 A versions 21 1 22 R 22 1 56 R 24 2 04 R 25 2 52 R 30 2 70 R versions 001 1 22 R 002 1 5...

Page 42: ...ZF 63 A 40 Repair Manual and Spare Parts List ZF 63 A FIG 1 1 2 3 4 5 6 7 10 17 19 25 23 24 26 25 19 13 14 15 11 22 21 27 20 18 16 12 30 32 35 33 25 29 25 28 31 34 8 9 36 16 18 38 37 NEW VERSION...

Page 43: ...01352 Coperchio Cover housing 1 1 21 978 36 701 02 454913 Asta livello olio Oil dipstick 1 3312 201 002 500989 Asta livello olio OR Oil dipstick OR 1 22 0634 304 405 501211 Guarnizione OR O Ring 1 Ast...

Page 44: ...ZF 63 42 Repair Manual and Spare Parts List ZF 63 FIG 1 1 2 3 4 5 6 7 10 17 19 25 23 24 26 25 19 13 14 15 11 22 21 27 20 18 16 12 32 30 25 29 25 28 31 8 9 33 NEW VERSION 16 18 35 34...

Page 45: ...crew suction pipe 2 con supporto with support 19 0631 315 520 335817 Spina Locator pin 2 20 3312 301 018 455501 Coperchio Cover housing 1 3312 301 019 501861 Coperchio Cover 1 Only Ratio I 1 25 21 978...

Page 46: ...ZF 80 A ZF 80 1 A 44 Repair Manual and Spare Parts List ZF 80 A ZF 80 1 A FIG 1 1 2 3 4 5 6 7 10 17 20 22 21 27 26 20 13 14 15 11 25 24 23 18 16 12 19 28 29 NEW VERSION 16 18 8 9 31 30...

Page 47: ...312 301 030 413883 Paraolio entrata Input shaft seal 1 22 3311 301 002 442369 Valvola di sfiato Breather valve 1 23 3313 301 012 489414 Coperchio Cover housing 1 Not available any more 3313 301 010 Co...

Page 48: ...ZF 63 A 46 Repair Manual and Spare Parts List ZF 63 A FIG 2 4 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 16 9 30 23 24 25 26 27 28 29 1 15 14 13 12 32 24 33 31 20 21 18 17 11 19 7 2...

Page 49: ...674 L 18 0634 402 178 500066 Anello interno Inner clutch piston ring 2 19 3312 302 014 500147 Pistone Clutch piston 2 20 0635 460 006 106690 Sfera Ball 2 21 0634 402 176 500069 Anello esterno Outer cl...

Page 50: ...312 199 028 455736 Albero di uscita Z2 55 Output shaft Z2 55 1 Vers 25 004 018 Rapporto I 2 52 Vers 25 004 018 Ratio I 2 52 31 3312 202 005 452148 Ingranaggio Z1 23 Forward gear Z1 23 1 32 3312 199 02...

Page 51: ...49...

Page 52: ...ZF 63 50 Repair Manual and Spare Parts List ZF 63 FIG 2 4 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 16 9 23 24 25 26 27 28 29 1 15 14 13 12 24 30 20 21 18 17 11 19 7 2 31 32...

Page 53: ...to a rulli conici Tapered roller bearing 1 27 0635 501 938 333859 Cuscinetto a rulli conici Tapered roller bearing 1 28 0635 501 922 Cuscinetto a rulli conici Tapered roller bearing 1 29 3312 304 027...

Page 54: ...A ZF 80 1 A 52 Repair Manual and Spare Parts List ZF 80 A ZF 80 1 A FIG 2 4 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 16 9 30 23 24 25 26 27 28 29 1 15 14 13 12 24 31 20 21 18 17 11 19 7 2 30...

Page 55: ...046 439634 Spessore 1 0 mm Shim 1 0 mm 2 Intermediate shaft 25 0635 501 937 447754 Cuscinetto a rulli conici Tapered roller bearing 1 26 0635 373 021 106664 Cuscinetto a rulli conici Tapered roller be...

Page 56: ...5 26 Intermediate shaft Z4 44 Z5 26 1 33 3313 199 003 Albero di uscita Z2 51 Output shaft Z2 51 1 Vers 009 Rapporto I 1 21 Vers 009 Ratio I 1 21 31 3313 302 021 Ingranaggio Z1 35 Forward gear Z1 35 1...

Page 57: ...55...

Page 58: ...A ZF 63 ZF 80 A ZF 80 1 A MECHANICAL SELECTOR VALVE 56 Repair Manual and Spare Parts List ZF 63 A ZF 63 ZF 80 A ZF 80 1 A FIG 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 6 13 5 6 16 13 23 20 22...

Page 59: ...i fermo Stop screw 1 10 0636 309 007 455756 Tappo Plug 1 11 0631 405 061 500107 Tappo Plug 1 12 0636 302 053 103465 Tappo Plug 1 13 0634 801 302 107410 Rosetta Washer 3 14 3312 308 037 500028 Vite di...

Page 60: ...IC SELECTOR VALVE WITH PROPORTIONAL VALVES 58 Repair Manual and Spare Parts List ZF 63 A ZF 63 ZF 80 A ZF 80 1 A FIG 4 3 4 5 6 7 8 9 10 11 12 13 14 15 18 19 20 21 16 17 22 23 24 25 26 12 10 12 10 15 1...

Page 61: ...02 107410 Rosetta Washer 4 13 0636 101 651 501525 Vite Screw 2 14 0630 001 096 501527 Rondella Washer 2 15 1043 326 045 Fermo valvola Valve lock 2 16 3312 308 063 501562 Tappo Plug 1 17 0634 306 524 A...

Page 62: ...ZF 63 A ZF 63 ZF 80 A ZF 80 1 A 60 Repair Manual and Spare Parts List ZF 63 A ZF 63 ZF 80 A ZF 80 1 A FIG 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 17 18 19 20 15 16 21 22 23 9 10 11 12 7 8...

Page 63: ...500095 Rosetta Washer 2 11 4656 306 013 Pistoncino ammortizzatore Piston 2 12 0732 042 539 Molla ammortizzatore Spring 2 13 0631 405 062 501530 Tappo Plug 1 14 3312 308 051 501496 Vite torna a casa A...

Page 64: ...ZF 63 A ZF 63 ZF 80 A ZF 80 1 A OLD ELECTRIC SELECTOR VALVE ON OFF 12V 26 BAR 62 Repair Manual and Spare Parts List ZF 63 A ZF 63 ZF 80 A ZF 80 1 A FIG 6 F1420176 4 5 1 6 3 2 2 9 8 10 F1420175 7...

Page 65: ...Dummy plug 1 4 0636 302 053 Tappo M10x1 Screw plug M10x1 1 Ma 12 Nm 5 0634 801 302 Rosetta Washer 1 6 0636 309 007 Tappo Screw plug 1 Ma 30 Nm 7 3316 117 001 Assieme connettore Connector kit 2 8 0636...

Page 66: ...A ZF 80 1 A NEW ELECTRIC SELECTOR VALVE ON OFF 12V 26 BAR NEW ELECTRIC SELECTOR VALVE ON OFF 24V 26 BAR 64 Repair Manual and Spare Parts List ZF 63 A ZF 63 ZF 80 A ZF 80 1 A FIG 7 F1420178 10 6 1 2 2...

Page 67: ...727 Vite T E M8x40 Cap screw M8x40 4 9 0630 302 090 Rosetta elastica Spring washer 6 10 3316 117 001 Assieme connettore Connector kit 2 11 3312 308 020 Guarnizione Gasket 1 Installare con 12 V To be i...

Page 68: ...SELECTOR VALVE ON OFF 12V 26 BAR WITH TROLLING VALVE NEW ELECTRIC SELECTOR VALVE ON OFF 24V 26 BAR WITH TROLLING VALVE 66 Repair Manual and Spare Parts List ZF 63 A ZF 63 ZF 80 A ZF 80 1 A FIG 8 F142...

Page 69: ...M10x1 Screw plug M10x1 1 Ma 12 Nm 5 0634 801 302 Anello di tenuta Sealing ring 1 6 0636 309 007 Tappo a vite Screw plug 1 Ma 35 Nm 7 0636 101 709 Vite TCEI M8x65 Cap screw M8x65 2 8 0636 101 727 Vite...

Page 70: ...ullini conici Cuscinetto a rullini conici Cuscinetto a rullini conici Spessore 0 1 mm Spessore 0 15 mm Spessore 0 2 mm Spessore 0 1 mm Spessore 0 15 mm Spessore 0 3 mm Spessore 0 5 mm Bearing kit Need...

Page 71: ...terno Seal kit clutch kit Seal kit piston rings Inner disc Outer disc 1 10 12 2 2 2 2 2 2 2 2 2 2 2 2 2 2 9 23 6 25 26 27 28 24 24 24 24 24 29 29 29 3313 199 022 3312 302 040 0635 501 939 0635 501 937...

Page 72: ...70...

Page 73: ...s Manual the relative Spare Parts List should be ordered from ZF HURTH MARINE The indicated dimensions and standards are as such not enough for ordering parts When ordering parts please state Transmis...

Page 74: ...017 018 019 020 021 ZF 80 1 A versions 024 025 026 027 029 030 72 Repair Manual and Spare Parts List ZF 80 A ZF 80 1 A NEW VERSION FIG 1 8 9 31 30 1 2 3 4 5 6 7 10 19 21 20 26 25 19 13 14 15 11 24 23...

Page 75: ...1 15 3312 301 037 Filtro olio Oil filter 1 1 new part number 16 3313 301 022 Tubo aspirazione con supporto Suction pipe with support 1 17 0636 101 411 102879 Vite T E M6x16 Hex head screw M6x16 1 fasc...

Page 76: ...0 1 A versions 024 025 026 027 029 030 74 Repair Manual and Spare Parts List ZF 80 A ZF 80 1 A NEW VERSION FIG 2 4 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 16 9 30 23 24 25 26 27 28 29 1 15...

Page 77: ...ring 1 26 0635 373 021 106664 Cuscinetto a rulli conici Tapered roller bearing 1 27 0635 373 008 384182 Cuscinetto a rulli conici Tapered roller bearing 1 28 0635 501 914 Cuscinetto a rulli conici Tap...

Page 78: ...57 31 3313 302 025 500849 Ingranaggio Z1 30 Forward gear Z1 30 1 32 3313 199 034 500394 Albero intermedio Z4 44 Z5 30 Intermediate shaft Z4 44 Z5 30 1 33 3313 199 035 500400 Albero di uscita Z2 47 Out...

Page 79: ...77...

Page 80: ...9 020 021 ZF 80 1 A versions 024 025 026 027 029 030 MECHANICAL SELECTOR VALVE 78 Repair Manual and Spare Parts List ZF 80 A ZF 80 1 A NEW VERSION FIG 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19...

Page 81: ...e di fermo Stop screw 1 10 0636 309 007 455756 Tappo Plug 1 11 0631 405 061 500107 Tappo Plug 1 12 0636 302 053 103465 Tappo Plug 1 13 0634 801 302 107410 Rosetta Washer 3 14 3312 308 037 500028 Vite...

Page 82: ...17 018 019 020 021 ZF 80 1 A versions 024 025 026 027 029 030 OLD ELECTRIC SELECTOR VALVE ON OFF 12V 26 BAR 80 Repair Manual and Spare Parts List ZF 80 A ZF 80 1 A NEW VERSION FIG 4 F1420176 4 5 1 6 3...

Page 83: ...mmy plug 1 4 0636 302 053 Tappo M10x1 Screw plug M10x1 1 Ma 12 Nm 5 0634 801 302 Rosetta Washer 1 6 0636 309 007 Tappo Screw plug 1 Ma 30 Nm 7 3316 117 001 Assieme connettore Connector kit 2 8 0636 10...

Page 84: ...0 1 A versions 024 025 026 027 029 030 NEW ELECTRIC SELECTOR VALVE ON OFF 12V 26 BAR NEW ELECTRIC SELECTOR VALVE ON OFF 24V 26 BAR 82 Repair Manual and Spare Parts List ZF 80 A ZF 80 1 A NEW VERSION F...

Page 85: ...727 Vite T E M8x40 Cap screw M8x40 4 9 0630 302 090 Rosetta elastica Spring washer 6 10 3316 117 001 Assieme connettore Connector kit 2 11 3312 308 020 Guarnizione Gasket 1 Installare con 12 V To be...

Page 86: ...26 027 029 030 NEW ELECTRIC SELECTOR VALVE ON OFF 12V 26 BAR WITH TROLLING VALVE NEW ELECTRIC SELECTOR VALVE ON OFF 24V 26 BAR WITH TROLLING VALVE 84 Repair Manual and Spare Parts List ZF 80 A ZF 80 1...

Page 87: ...e M10x1 Screw plug M10x1 1 Ma 12 Nm 5 0634 801 302 Anello di tenuta Sealing ring 1 6 0636 309 007 Tappo a vite Screw plug 1 Ma 35 Nm 7 0636 101 709 Vite TCEI M8x65 Cap screw M8x65 2 8 0636 101 727 Vit...

Page 88: ...frizione esterno Seal kit clutch kit Seal kit piston rings Inner disc Outer disc 1 8 10 2 2 2 2 2 2 2 2 2 2 2 2 2 2 9 23 6 25 26 27 28 24 24 24 24 24 29 29 29 3313 199 022 3312 302 040 0635 501 939 06...

Page 89: ...g parts please state Transmission type Transmission version Serial number Item no Part name Identification no quantity of parts required The spare parts list is referring to the following versions ZF...

Page 90: ...ZF 85 A versions 004 007 003 002 88 Repair Manual and Spare Parts List ZF 85 A FIG 1 8 9 29 28 1 3 4 5 6 7 10 18 19 25 24 18 13 14 15 11 23 22 21 17 12 26 16 27 20 2...

Page 91: ...4 306 204 105542 Guarnizione OR O Ring 1 15 3312 301 037 438637 Filtro olio Oil filter 1 1 new part number 16 3313 301 022 Tubo aspirazione con supporto Suction pipe with support 1 17 0636 101 411 102...

Page 92: ...ns 004 007 003 002 90 Repair Manual and Spare Parts List ZF 85 A FIG 2 4 3 5 6 7 8 9 10 11 12 13 14 15 16 18 19 21 22 23 16 25 26 27 28 29 30 1 15 14 13 12 33 37 21 22 19 18 11 20 7 2 38 39 32 31 17 2...

Page 93: ...9 0635 501 914 Cuscinetto a rulli conici Tapered roller bearing 1 30 3208 304 023 449125 Spessore 0 15 mm Shim 0 15 mm 2 3208 304 024 449126 Spessore 0 20 mm Shim 0 20 mm 2 3208 304 025 Spessore 0 25...

Page 94: ...ZF 85 A versions 004 007 003 002 MECHANICAL SELECTOR VALVE 92 Repair Manual and Spare Parts List ZF 85 A FIG 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 6 13 5 6 16 13 23 20 22 21 24...

Page 95: ...455756 Tappo Plug 1 11 0631 405 061 500107 Tappo Plug 1 12 0636 302 053 103465 Tappo Plug 1 13 0634 801 302 107410 Rosetta Washer 3 14 3312 308 037 500028 Vite di guida Guide bolt 1 15 3312 308 047 50...

Page 96: ...A versions 004 007 003 002 ELECTRIC SELECTOR VALVE ON OFF 12V 26 BAR ELECTRIC SELECTOR VALVE ON OFF 24V 26 BAR 94 Repair Manual and Spare Parts List ZF 85 A FIG 4 F1420178 10 6 1 2 2 3 4 5 7 8 9 10 1...

Page 97: ...8 0636 101 727 Vite T E M8x40 Cap screw M8x40 4 9 0630 302 090 Rosetta elastica Spring washer 6 10 3316 117 001 Assieme connettore Connector kit 2 11 3312 308 020 Guarnizione Gasket 1 Installare con...

Page 98: ...002 ELECTRIC SELECTOR VALVE ON OFF 12V 26 BAR WITH TROLLING VALVE ELECTRIC SELECTOR VALVE ON OFF 24V 26 BAR WITH TROLLING VALVE 96 Repair Manual and Spare Parts List ZF 85 A FIG 5 F1420178 10 6 1 2 3...

Page 99: ...Tappo a vite M10x1 Screw plug M10x1 1 Ma 12 Nm 5 0634 801 302 Anello di tenuta Sealing ring 1 6 0636 309 007 Tappo a vite Screw plug 1 Ma 35 Nm 7 0636 101 709 Vite TCEI M8x65 Cap screw M8x65 2 8 0636...

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ZF 63 A, Repair Manual & Parts List

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Summary of Contents for 63 A

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