Zetor Proxima Plus 105 Operator'S Manual Download

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TRACTOR MAINTENANCE

Page

Operations carried out daily before beginning of work ............................................ 124

Operations carried out after every 50 hours of work ............................................... 124

Operations carried out after every 100 hours of work ............................................. 124

Operations carried out after every 500 hours of work ............................................. 125

Operations carried out outside the interval of 500 hours of work ............................ 125

Replacement of fillings and filters............................................................................ 126

Fuels, coolants and lubricants used - amounts ....................................................... 127

Oils for four-cylinder supercharged engines zetor................................................... 128

Oils for front output shaft ......................................................................................... 128

Oils for tractor transmission gearing........................................................................ 129

Oils for front drive axle ............................................................................................ 130

Oil for hydrostatic steering for tractors .................................................................... 130

Plastic lubricant for tractor....................................................................................... 130

Fluids for tractor hydraulic brakes ........................................................................... 131

Fluid for tractor cooling system ............................................................................... 131

Fuel ......................................................................................................................... 132

Tractor lubrication chart........................................................................................... 133

Front driving axle..................................................................................................... 133

Suspension for single-axle trailer ............................................................................ 134

Three-point suspension........................................................................................... 135

Front three-point suspension................................................................................... 136

Suspension mouth for trailer ................................................................................... 136

Upper linkage bracket ............................................................................................. 137

Pin of coupling switching off .................................................................................... 138

Overhaul in proxima tractors ................................................................................... 139

Technical maintenance of tractors after overhaul of units........................................ 139

Summary of Contents for Proxima Plus 105

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Page 3: ...fully to acquaint yourself with its contents as thoroughly as possible In the manual you can find a lot of information how to utilise the best your tractor with various types of work When following th...

Page 4: ...4 Information on the technical data construction equipment material and appearance is valid at the time of printing The manufac turer reserves the right of changes...

Page 5: ...ration manual it is a separate brochure that is delivered to you with purchase of a new tractor Page Location of serial numbers 7 Safety instructions for the user 9 Preventive daily maintenance 13 Get...

Page 6: ...6 TRACTORS PROXIMA PLUS TRACTORS WITH FRONT DRIVING AXLE 4 x 4 Type of the trac tor Engine power kW Proxima Plus 85 60 Proxima Plus 95 66 Proxima Plus 105 74 QQQ_G1...

Page 7: ...7 LOCATION OF SERIAL NUMBERS G2...

Page 8: ...Type of the tractor Proxima Plus 85 Proxima Plus 95 Proxima Plus 105 Designation to the right to the left in the front in the back is meant in direc tion of drive of the tractor During production the...

Page 9: ...es gloves etc STARTING THE ENGINE 5 Starting of the engine by driving from slopes is not allowed 6 Make the tractor moving for the pur pose of starting the engine using other tractor or another vehicl...

Page 10: ...cation of a stuck tractor Never use chains A risk of death in case of a chain rupture 26 When extricating a tractor it is dan gerous to stay close the towing rope 27 A front hook is installed on the f...

Page 11: ...protective hand cream 44 When connecting and disconnecting quick couplings of hydraulic circuits re move using any textile material exces sive hydraulic oil remaining in the socket or plug of the quic...

Page 12: ...voltage 12 V Grounded minus pole Use of starting trucks or other auxiliary sources with a different voltage or polar ity may cause serious damages to the tractor 53 When manipulating with the battery...

Page 13: ...13 DAILY PREVENTIVE MAINTENANCE Carry out this maintenance every day or at least every 8 10 working hours of the engine G4...

Page 14: ...in the engine and tightness of connec tions of the engine lubrication system Keep level of oil between the gauge rod marks COOLING SYSTEM Check tightness of connections of the engine cooling system a...

Page 15: ...THE TRAILER Check tightness of the air system of the brakes and effectiveness of brakes of the tractor with a trailer HYDRAULIC BRAKES OF THE TRAILER Check tightness of hydraulic brakes of the traile...

Page 16: ...g The indicator is accessible after lifting of the bonnet It is located close to the inlet pipe elbow FILTRATION OF THE CAB Check and clean if necessary air filters for ventilation of the cab in the f...

Page 17: ...radiators 1 Tilt up the bonnet 2 Release and slide out the A C con denser to the left side of the tractor 3 Clean the front walls of the engine ra diator A C condenser using com pressed air blow air...

Page 18: ...18 NOTES...

Page 19: ...at mars svratka 25 Adjustment according to the driver s weight 25 Longitudinal adjustment 25 Vertical adjustment 25 Driver s seat grammer maximo 26 Driver s seat grammer s 26 air filter with active ca...

Page 20: ...Key in position 0 41 Key in position i 41 Key in position ii 42 Lever of manual refulation of fuel 42 Pedals 43 Lever of shifting gears 43 Scheme of shifting of gears 43 Reversing lever 44 Lever of s...

Page 21: ...e of the shifting lever and lever of manual regulation of fuel OPENING OF DOORS FROM OUTSIDE The cabin doors can be locked from the outer side Doors can be opened after unlocking and pulling the grab...

Page 22: ...l with maximum stroke of the rear three point suspension and open rear window In case of a collision it is recommended to work with rear window closed SIDE WINDOW In partly open position it is held by...

Page 23: ...ted up to facilitate access to the seat TOOL BOX The tool box 2 is installed on the left side of the driver s seat RIGHT REAR PANEL The right rear panel includes a storage place for a PET bottle 1 soc...

Page 24: ...on the rear wall of the cabin on the outer side Volume of the tank is 2 5 litres In winter season it is necessary to fill it with anti freeze mixture for windscreen washers WASHER ACTIVATION The key...

Page 25: ...e Indicator of adjustment of the weight can be found in a recess of the seat rear cover Cushioning stroke is 120mm Do not adjust during drive Risk of an accident LONGITUDINAL ADJUSTMENT The seat can b...

Page 26: ...rned by 20 to both sides 4 Control of adjustment of absorption of vibrations of the seat tilting of the controller forwards adjusts a floating position of the seat 5 Control of adjustment of the seat...

Page 27: ...into from the outside The fan controller should be in the position fan maximum work WARNING The filter does not provide full protection against toxic sub stances When handling the filter wear protect...

Page 28: ...adio receiver HEATING VALVE CONTROL A a Heating valve closed b Heating valve open FAN CONTROL B 1 Fan off 2 Fan slow run 3 Fan medium run 4 Fan fast run AIR CONDITION SWITCH C The A C system can be sw...

Page 29: ...the cabin Use this control position for nec essary period only CORRECT FUNCTION OF THE HEATING AND A C SYSTEMS It is necessary to create overpressure in the cabin for correct function of heating or a...

Page 30: ...TING OF AIR CONDITIONING WITH WORK OF THE TRACTOR In case that inner recirculation is activa ted fresh air supply is closed and all the air in the cabin becomes breathed up This situation may cause a...

Page 31: ...n to position a sucking of outdoor air Carry out regulation of air temperature with A C switched on by partial open ing closing of the heating valve A In case of this setting air coming to the cabin f...

Page 32: ...djust the margin outlets under angle approx 45 to the corners of the cabin After the windscreen is defrosted direct the margin outlets to the door windows and continue in defrosting them Direct the ou...

Page 33: ...teering wheel can be carried out by sliding out in of the steering wheel after unlocking of the arrestment by turning of the lever 1 in direction of the arrow After adjustment of the steering wheel se...

Page 34: ...34 GETTING TO KNOW THE TRACTOR E131...

Page 35: ...charging It must be permanently on when the engine is stopped 8 Indicator of lubrication red During run of the engine it shall be on if pressure of oil drops under 120 to 60kPa an on if engine is stop...

Page 36: ...36 GETTING TO KNOW THE TRACTOR E132...

Page 37: ...23 Pushbutton of engine operation hours The value shows on the dis play 24 Pushbutton of battery voltage The value in volts shows on the display with accuracy 0 1V 25 Pushbutton of the covered kilomet...

Page 38: ...orking headlamp on the col umn of the cabin on off Function of the working headlamp is indicated by the illuminated symbol on the switch e Switch of warning lights f Switch of the front driving axle E...

Page 39: ...HE ROOF b a Lights on the roof off b Lights on the roof on The switch controls lights in the mask or on the roof of the cabin Use the lights on the roof of the cabin only if some imple ments covering...

Page 40: ...position indicator is on and can be switched off by the same switch the indicator is off PUSHBUTTON OF REAR DIFFERENTIAL LOCK j Press the pushbutton to switch on the lock the pushbutton then returns...

Page 41: ...e dashboard see the arrow KEY IN POSITION 0 Voltage to all consumers controlled through the key is disconnected The key can be removed KEY IN POSITION I Voltage is connected to all consumers except th...

Page 42: ...atically back to position I LEVER OF MANUAL REFULATION OF FUEL A Maximum speed of the engine B Idle run The lever allows setting of speed of the engine within range A to B CONTROL OF ENGINE STOP Pulli...

Page 43: ...Foot brake pedals connected with a latch 3 Pedal of foot regulation of fuel supply LEVER OF SHIFTING GEARS Main shifting lever SCHEME OF SHIFTING OF GEARS Reverse can be shifted only using the revers...

Page 44: ...VER OF SHIFTING OF ROAD AND REDUCED GEARS H Road gears N Neutral L Reduced gears Shifting is carried out with tractor in standstill TORQUE MULTIPLIER The multiplier is controlled electro hydraulically...

Page 45: ...t when the trac tor is in standstill by pulling up or pushing down the lever a 1 000 min 1 or 540E min 1 b 540 min 1 The tractor can be equipped optionally by 6 8 or 21 groove termination of the outpu...

Page 46: ...e engine n Neutral b Dependent speed of the output shaft speed through a gearbox Speed depends on the en gaged gear LEVER OF HAND BRAKE AND HITCH FOR SINGLE AXLE TRAILER 1 Hand brake lever 2 Lever of...

Page 47: ...the tractor The volume of this plastic tank is 150 litres Do not step onto the fuel tank DRAINING PLUG OF THE FUEL TANK A plug for draining of dirt from the fuel tank is installed in its bottom BATTER...

Page 48: ...48 NOTES...

Page 49: ...of gears 54 Reversing lever 54 Shifting of road and reduced gears 54 Shifting from lower to higher gear 55 Shifting from higher to lower gear 55 Torque multiplier 56 Indication of function of the mult...

Page 50: ...ion 4 Adjust increased feeding of fuel approx of max dose 5 Turn the ignition key from position 0 to position I The indicator of heating will be on 6 Wait until the indicator is off the time depends o...

Page 51: ...ating in an emergency re gime as at low temperatures regard less to temperature of the cooling fluid Flashing of the indicator two times per second during standstill of the engine indicates stopped no...

Page 52: ...he indicator shall be off and other functions providing proper run of the engine The time of run without loading shall be ob served particularly in winter period WARMING UP OF THE ENGINE Further warmi...

Page 53: ...ly mains with voltage 220V For reduced wearing of the engine with its starting at low temperatures the manufac turer recommends use of the heater Time of heating depends on the ambient tem perature 1...

Page 54: ...forward backward F travel forward 16 speeds N neutral R travel backward 16 speeds The reversing gearbox includes 16 re verse speeds that are approximately the same as the forward speeds Therefore cons...

Page 55: ...of the engine Note It is advisable to shift from a lower to a higher gear with double treading on the clutch pedal to increase service life of the synchronisation device SHIFTING FROM HIGHER TO LOWER...

Page 56: ...ushbutton without treading on pedal of the travel clutch Shifting in dividual stages of the multiplier is auto matic even with loading of the engine Shifting of the torque multiplier stages H increase...

Page 57: ...d of the engine 9 Make ready the hand brake for its release 10 Release the clutch pedal just till the engagement point with simultaneous in creasing of speed of the engine continue in releasing of the...

Page 58: ...1 and driv ing leading to stop of the engine due to its overloading DRIVING DOWNHILL Driving downhill without shifted gear is forbidden When driving downhill for a longer time shift as low gear as ste...

Page 59: ...dashboard a Front driving axle engaged b Front driving axle disengaged In case of a drop of air pressure in the compressed air system of the tractor the front driving axle is engaged automatically DRI...

Page 60: ...S AND SEMI TRAILERS Air brakes of trailers semi trailers and brakes of the tractor are designed so that braking effects of both vehicles are syn chronised When driving with a trailer or semi trailer t...

Page 61: ...um permitted speed of the vehicle train is 30km h 1 The maximum permitted speed of the vehicle train is given by the maximum permitted speed of the slower vehicle of the train DOUBLE HOSE BRAKES The l...

Page 62: ...dal pressure on the coupling head should be 12 15 MPa The trailer brake valve prefers the brake function to the hydraulic function In the event of shocks when you press down the brake pedal you have t...

Page 63: ...or approx 5 minutes 2 Move the lever of manual regulation of fuel supply to position MIN 3 Pull out the controller of stopping of the engine stopping device and turn it slightly push it back after the...

Page 64: ...e engine the indicator may flash if the indicator light disappears af ter starting of increase of speed of the engine this does not indicate any fault The system is OK IMPORTANT WARNINGS In case that...

Page 65: ...65 RUNNING IN THE TRACTOR Page General principles for running in a new tractor in the course of first 100 operating hours 66 In the course of first 100 operating hours 66 From 100 operating hours 67...

Page 66: ...vel of oil in the engine increased consumption of oil within this period is normal checks screwed joints in particular supporting parts of the tractor remedy immediately all found faults this prevents...

Page 67: ...you can work with the tractor without any limitation Operating values of engines of tractors Recommended oper ating speed 1400 2300 min 1 Idle run 800 25 min 1 Operating oil pres sure 0 2 0 5 MPa Oil...

Page 68: ...68 NOTES...

Page 69: ...of the multi level hitch CBM 70 Automatic hitch of the multi level hitch device CBM 71 Modular system of hitches for trailers and semi trailers 71 Bracket Module of pivoted pull bar 71 Pivoted pull ba...

Page 70: ...g of double axle of light single axle trailers The guide hitch is height adjustable When working with farming mechanisms it is necessary to adjust height of the hitch or dismount it HEIGHT ADJUSTMENT...

Page 71: ...ways necessary to check whether the warning indicator 3 is retracted as shown on fig B MODULAR SYSTEM OF HITCHES FOR TRAILERS AND SEMI TRAILERS Types of modules Fig B Pivoted pull bar bracket Fig C Pi...

Page 72: ...he pin 1 BRACKET MODULE WITH BALL 80 The bracket with 80 is used only for coupling of trailers with a coupling device designed for balls 80 Fig A Unlocking of the hitch Moving of the lever 1 in direct...

Page 73: ...nner hydraulic circuit lever Move the control lever backwards The lever is located on the left side of the driver s seat Lower the hitch using the inner hydraulic circuit lever and discon nect the tra...

Page 74: ...e tractor and pneumatic or hydraulic brakes of the trailer In case of coupling with a semi trailer the static loading of the rear axle of the tractor may not exceed the maximum permitted val ue HOOK O...

Page 75: ...atic loading Diameter of hitch pin 2 000kg 31mm 2 000kg 38mm Hitch class D2 Hitch class C 2 000 kg 43mm 1 500 kg 28mm Maximum weight of a coupled braked trailer or semi trailer shall not exceed the va...

Page 76: ...hitch Hitch type Permitted vertical static loading Diameter of the pin ball of the hitch 736kg 31mm 3 000kg 80mm fixed pin 2 000kg 44 5mm 3 000kg 47mm 1 200kg 32mm Maximum weight of a coupled braked t...

Page 77: ...to serious damages and injuries Page Work with output shaft 78 Control of front and read output shafts 78 Rear output shaft shifting of dependent and independent speed of the shaft 79 Rear output shaf...

Page 78: ...is stopped and output shaft disengaged 5 Perform any repairs or cleaning of parts of the coupled mechanisms driven by the output shaft only when the engine is stopped output shaft disengaged and lever...

Page 79: ...hifting is performed by the lever 1 when the tractor is in standstill The tractor is equipped standardly with a combination of 540 and 1 000 rpm of the output shaft other optional combination is 540 a...

Page 80: ...e order and pay special attention to installation of the circlip 1 Replacement of the terminal shall be performed when the engine is stopped Rpm of the output shaft and terminal type shall be chosen d...

Page 81: ...INERTIAL MASSES CRUSHERS ROTARY HARROW REAPERS ETC The propeller shaft for drive of such machines shall be equipped with a so called free engine clutch that provides disconnection of the transfer of t...

Page 82: ...82 NOTES...

Page 83: ...tion 86 Lever of speed of response 86 External hydraulic circuits 87 Lever of external circuit 87 Rear outlets of the external hydraulic circuit 88 Connecting and disconnecting of the quick couplings...

Page 84: ...hydraulic system is limited by a relief valve to 18MPa FILTRATION OF HYDRAULIC OIL The hydraulic pump sucks oil through the suction cleaner that is installed on the left side of the gearbox under the...

Page 85: ...the regulation mode 3 Lever of speed of the response 4 Sliding stop fixes the adjusted posi tion of the internal circuit lever LEVER OF INTERNAL CIRCUIT This lever controls a Lifting of the implement...

Page 86: ...ed in the three point hitch is adjusted automatically depending on the soil resistance All regulations allow work with the implement that is equipped with a supporting wheel in the so called free floa...

Page 87: ...hold in this position otherwise it return automatically to position b neutral b Neutral position interlocked Outlets to the quick couplings 1 and 2 are closed and oil in the connected hydraulic devic...

Page 88: ...ngs corresponds to equipment of the tractor with hydraulic circuits without any additional distributor B Layout of quick couplings corresponds to equipment of the tractor with an addi tional hydraulic...

Page 89: ...one direction Lever in position a pressure in quick coupling 1 End of move ment Lever in position b neutral Movement in reverse direc tion Lever in position d pressure in quick coupling 2 End of move...

Page 90: ...rol levers of the sections are located in the cabin on the mudguard of the right rear wheel Tin addition to the floating position the additional distributor section serving quick couplings 3 and 4 is...

Page 91: ...l flows to quick couplings 3 and 5 Quick couplings connected to the drain 4 and 6 4 Front marginal posi tion Increased force is necessary to move the control lever from position 3 further forward to p...

Page 92: ...essary to refill the missing volume Type of work in flat terrain Max withdrawal of oil 20 litres Gearbox filling standard filling up to the gauge rod mark A Type of work on slopes Max withdrawal of o...

Page 93: ...with farming mechanisms that are assembled of more parts combina tors field drags harrow with joint connected marginal frames tiltable down to verti cal transport position using independent hydraulic...

Page 94: ...P Move the sliding stop of the internal hydraulic circuit lever 2 to the front limit posi tion Lowering of hydraulic arms fig B Move the lever 3 in direction of the arrows movement of the lever is res...

Page 95: ...Selection of holes in the bracket 98 Lower pull bars with extensible terminals 99 Lower pull bars with hooks CBM 99 Front three point hitch 100 Front three point hitch control 100 Adjustment of liftin...

Page 96: ...ls of lower pull rods acc to ISO 28mm of the upper pull rod hole 25mm 1 Upper pull rod 2 Left lifting pull rod 3 Right lifting pull rod 4 Limiting pull rods 5 Lower pull rods G452 SAFETY PRINCIPLES WI...

Page 97: ...OSITION OF LOWER HYDRAULIC PULL RODS Fixed position of lower hydraulic pull rods see fig A The pin head 1 and washer 2 are mounted horizontally Free position of lower hydraulic pull rods see fig B The...

Page 98: ...l rod to the hole d to prevent overloading of the lifting hydraulics kinematic syst m or fall of the hitched mechanism UPPER PULL ROD When extending the upper pull rod it is necessary to pay attention...

Page 99: ...he lower 3 and upper 4 pull bars of the hitch are provided with hooks CBM First the implement shall be completed with hitch balls CBM 1 and adjust the distance between lower pull bars of the hitch 3 u...

Page 100: ...yl inders with delivery of oil to the cylinders from the additional distributor of hydraulic oil The hitch can be lifted and lowered using the lever of the additional distribu tor controller 1 Positio...

Page 101: ...point hitch B Transport position of the front three point hitch Change of position of the pull bars of the front three point hitch 1 Unlock and remove the pin 1 from the hole 2 Lift the arm from posi...

Page 102: ...102 NOTES...

Page 103: ...tread on the front driving axle 104 Setting of stops on the front driving axle 105 Front wheels toe in 106 Adjustemnt of toe in with tractors equipped with a front driving axle 107 Mudguards of the f...

Page 104: ...de out the bolts 3 Adjust wheels tread by setting the rim to the desired posi tion 4 Reinstall the bolts with washers and secure the bolts by the nuts 5 Tighten nuts of the bolts connecting the disk w...

Page 105: ...e nut 2 by a torque 100 to 150Nm Tyre 11 2 24 11 2R24 12 4 24 12 4R24 13 6R24 380 70 R24 treads A mm A mm 1 525 61 1 610 59 1 620 55 1 680 47 1 690 50 1 760 43 1 770 39 1 825 32 1 835 34 1 910 27 1 92...

Page 106: ...measured on the rim of the tractor With driving axle 0 to 4mm The toe in S is given by the difference of the measured values S b a Before you check the toe in it is necessary to inflate the front tyr...

Page 107: ...between the marked points Release the lock nuts of ball joint heads 2 of steering connecting rods at the hy draulic cylinder Adjust toe in of wheels by turning the ball joint shank 3 Perform adjustmen...

Page 108: ...ny movement by chocking of the front wheels After a change of the wheels tread tighten all bolts connecting the disk with the rim by a torque 200 to 220Nm and the nuts of bolts connecting the disk wit...

Page 109: ...anufacturer Page Weights in front of the bonnet mask 110 Weights of the front three point hitch 110 Weights of rear wheels 110 Valve for filling of tyres with a fluid 111 Chocking of front wheels 111...

Page 110: ...466 WEIGHTS OF THE FRONT THREE POINT HITCH Weights of the front three point hitch Combination of weights pcs Weights kg 10 10x28 280 WEIGHTS OF REAR WHEELS Combination of weights pcs Weights kg 2 2 2x...

Page 111: ...ion is used Tubeless tyres cannot be filled with any fluid Only radial tube less tyres can be filled with water for purpose of additional loading Filling of tubes of the front wheel tyres and rear dou...

Page 112: ...on a protective cap onto the valve 9 Fill up the other tyre in the same way PROCEDURE OF DISCHARGE OF A FLUID FROM TYRES 1 Lift the tractor to relieve the tyre and turn the tyre to position the tyre...

Page 113: ...1 1 13 18 50 57 45 13 9 0 23 1 18 25 50 59 45 15 4 0 25 1 21 30 50 61 Preparation of solution 1 Anhydrous lime CaCl2 shall be added to water never inversely 2 The fluid is not dangerous however handle...

Page 114: ...114 NOTES...

Page 115: ...n particular to manipulation with the battery to avoid any contact of electrolyte with skin or clothing Page Electric system 116 Essential service information 116 Battery 117 Maintenance of the batter...

Page 116: ...connect the outlets plus to plus and minus to minus In case of a replacement of some part of the charging circuit disconnect the battery using the disconnector from the frame of the tractor pole This...

Page 117: ...on the case Refill the battery with distilled water only 1 Read carefully the instructions delivered with the battery before you handle with it 2 Protect your eyes with goggles or face shield when ha...

Page 118: ...F THE ALTERNATOR During cleaning and washing of the tractor protect the alternator against water or diesel oil Alternator shall not be disconnected from the battery during run of the engine Alternator...

Page 119: ...rol of multiplier 4 15A High beams with indicator 5 15A Left marker lights dashboard illu mina tion registration plate illumina tion 6 15A Right marker lights rear working headlight with indicator 7 1...

Page 120: ...of the tractor symmetry I Distance of the testing wall from the headlamp 5m h Height of the headlamp centre above the road surface h Headlamp inclination 3 5 of the testing wall distance 17 5cm Elevat...

Page 121: ...be more than 30m from the front outline of the tractor In horizontal direction the headlight beams shall be parallel with the longitudinal axis of symmetry of the tractor Carry out checks of adjustme...

Page 122: ...A 15s Marker lights R5W 12V 5W BA 15s 4 Working and ploughing headlamps 12V 65W PGJ19 5 5 Rear combined lights Tail and stop lamps 12V 5 21W BAY 15d Direction indicators 12V 21W BA 15s 6 Registration...

Page 123: ...percharged engines zetor 128 Oils for front output shaft 128 Oils for tractor transmission gearing 129 Oils for front drive axle 130 Oil for hydrostatic steering for tractors 130 Plastic lubricant for...

Page 124: ...tor lamp Check of charge function indicator lamp Check of steering function indicator lamp Check of steering circuit function and impermeability Check of tractor brakes function and efficiency Check o...

Page 125: ...umulator battery terminals Check of air pressure system impermeability and function Check of driver s seat function lubrication of movable parts with grease OPERATIONS CARRIED OUT OUTSIDE THE INTERVAL...

Page 126: ...Mth or 2 years Replacement of coolant After every 2 years Replacement of brake fluid After every 2 years Replacement of oil in gearbox and axle drive o 1500 Replacement of oil in rear axle portals o 1...

Page 127: ...r front driving axle planet reducers 2x0 6 Oil for front driving axle planet reducers equipped with brakes 2x1 7 Oil for portal 2x1 9 Oil for gearbox and axle drive 62 Oil for front output shaft gearb...

Page 128: ...15W 40 API CG 4 MV truck LD 15W 40 API CI 4 ARAL Mega Turboral 10W 40 API CH 4 Fuchs Titan Truck 15W 40 API CG 4 OILS FOR FRONT OUTPUT SHAFT Producer Oil marking BP Autran DX III Fluid 9 Shell Donax...

Page 129: ...cer Oil marking Viscosity class SAE Output class API Paramo Pardubice Gyrol UTTO 80W GL 4 Gyrol PP80 80W GL 4 Esso Torque Fluid 62 80W GL 4 Koramo Kol n Mogul Trans 80 80W GL 4 Mogul Traktol UTTO EKO...

Page 130: ...enep 8090MC 80W 90 GL 4 GL 5 MV Gear Oil LS 85W 90 GL 5 Shell Spirax AX 80W 90 GL 5 OIL FOR HYDROSTATIC STEERING FOR TRACTORS Producer Oil marking Classification Aral Vitam DE 32 HLP DIN 51524 Fuchs R...

Page 131: ...d FLUID FOR TRACTOR COOLING SYSTEM FRIDEX STABIL FRIDIOL 91 or FRICOFIN S and demineralised water in proportion 1 1 5 refilling should be carried out in the above mentioned pro portion Anti freeze for...

Page 132: ...fuel should be used abroad Mixed fuel Natural Diesel bio diesel fuel Notice Tractor operation with the bio diesel fuel requires equipment of the fuel system with the REP hoses Use of the bio diesel f...

Page 133: ...133 TRACTOR MAINTENANCE TRACTOR LUBRICATION CHART FRONT DRIVING AXLE Pos No Name Number of lubr points 1 Kingpins 4 2 Central pin 2 3 Connecting shaft coupling 2...

Page 134: ...134 TRACTOR MAINTENANCE SUSPENSION FOR SINGLE AXLE TRAILER Pos No Name Number of lubr points 1 Hook pin bearings 2...

Page 135: ...135 TRACTOR MAINTENANCE THREE POINT SUSPENSION Pos No Name Number of lubr points 1 Pins of hydraulic auxiliary cylinders 4 2 Lifting linkages 2...

Page 136: ...NANCE FRONT THREE POINT SUSPENSION Pos No Name Number of lubr points 1 Pins of cylinders of front three point suspension 4 SUSPENSION MOUTH FOR TRAILER Pos No Name Number of lubr points 1 Suspension m...

Page 137: ...137 TRACTOR MAINTENANCE UPPER LINKAGE BRACKET Pos No Name Number of lubr points 1 Pins of upper linkage bracket 2...

Page 138: ...138 TRACTOR MAINTENANCE PIN OF COUPLING SWITCHING OFF Pos No Name Number of lubr points 1 Pin of coupling switching off 2...

Page 139: ...apply to the following distribution of the tractor work ploughing and ground preparation for sowing 15 25 planting and sowing 10 15 harvesting 10 20 agricultural transport 40 65 If the tractor works...

Page 140: ...140 NOTES...

Page 141: ...artridge 146 Replacement of air cleaner locking cartridge 146 Reinstallation of air cleaner cartridges 147 Check of oil level in hydrostatic steering tank 148 Replacement of oil and hydro static steer...

Page 142: ...nt mask CHECK OF ENGINE OIL LEVEL Check oil level every day before start of operation on the tractor standing on a horizontal surface The oil gauge rod 1 and filling hole 2 are located on the right si...

Page 143: ...ner by hand After seating of the sealing onto sealing of the block tighten the cleaner by additional 3 4 to 1 1 4 turn Check tightness after start of the engine POURING OF OIL INTO ENGINE Pour prescri...

Page 144: ...the body 6 Bleed the fuel system BLEEDING OF FUEL SYSTEM Before bleeding put a suitable container under the engine to catch any fuel leakingfrom the cleaner and injection pump 1 Pressurise the fuel sy...

Page 145: ...F INDICATOR OF CLOGGING Degree of clogging of the air filter is indi cated by position of the slider 1 in the indicator window In case that the slider 1 reached the red field marked service 2 maintena...

Page 146: ...main cartridge is damaged no dust may be on the inner surface of the cartridge carry out regeneration by purging using compressed air from the inner side of the cartridge This cleaning procedure may...

Page 147: ...der During this operation pay attention to cleanness of contact surfaces cartridges may not be deformed and may not vibrate after installation perfect tightness of the whole cleaner shall be ensured a...

Page 148: ...bottom 3 Drain oil 4 Screw out the tank lid nut 5 Remove hydrostatic steering tank lid 6 Replace the filtration cartridge 7 Reinstall the tank lid 8 Lok its position by the nut 9 Screw in the drain sc...

Page 149: ...At maximum speed of the engine turn the steering wheel alternately 3 times slowly and quickly up to the limiting stops of the wheels 5 Stop the engine 6 After completion of bleeding check and refill i...

Page 150: ...rminals and from the surface damaged jacket by rubbing against metal frame damaged outer braid of low pressure hoses In case of a failure of the pump or if the engine is in standstill steering ability...

Page 151: ...fluid from the block of the engine D The drain cock is ac cessible after removal of the right part of the bonnet 4 After drainage of cooling fluid close the screw and cock let the heating circuit cock...

Page 152: ...y with original component that pro vides bleeding of the axle drive case DRAINAGE AND INSPECTION HOLES 1 Drain plug of the gear mechanism 2 Oil drain plug from the outlet for the front driving axle 3...

Page 153: ...orking engagement of the tractor FRONT OUTPUT SHATF The inspection and oil filling plug is lo cated on the front output shaft face Note A plug or hollow screw is installed according to the particular...

Page 154: ...the re ducer as illustrated 1 Check of oil level the hole is in the reducer horizontal axis after screw ing off the inspection screw the oil level shall reach the lower edge of the inspection hole 2 F...

Page 155: ...e common filters The filter should be located with the white surface on the grid The filter is used only when spraying pesticides after the work the paper filter should be reinstalled because the carb...

Page 156: ...duct filtration layer first 4 Check proper sealing of the filter 5 Fix the filter DRAINAGE OF CONDENSATE FROM AIR ACCUMULATOR Drain condensate by pulling the ring to deflect the bleeding valve The va...

Page 157: ...of the engine ra diator Clogged A C condenser reduces effectiveness of cooling of the A C system as well as cooling of the engine Open the bonnet screw off the nut 1 and slide the radiator to the sid...

Page 158: ...he pressure regulator or remove the rubber cap and screw in a hose for inflation of tyres instead Screw in the hose up to the end of its thread to squeeze the backflow valve In case that there is maxi...

Page 159: ...the right side of the tractor behind the fuel tank the oil cleaner is accessible from the bottom of the tractor Before replacement of the oil cleaner cartridge put a suitable container un der the tra...

Page 160: ...160 NOTES...

Page 161: ...ers 164 2 Bleeding of brakes of rear wheels 165 3 Bleeding of the brake system of front driving axle 166 4 Bleeding of hydraulic brakes of the trailer 167 Check and adjustment of foot and hand brakes...

Page 162: ...5mm when a force 25N to one belt is applied Stretch the V belt to the prescribed value after releasing of the A C compressor fix ing screws RETIGHTENING OF CYLINDER HEAD Retighten engine cylinder hea...

Page 163: ...ake system of the front driving axle and hydraulic brakes of the trailer with coupled brake pedals During bleeding watch level of the fluid in the expansion tank to prevent suction of air Brake fluid...

Page 164: ...ide hoses onto the screws and sink their other ends to the bottom of a transpar ent container 3 filled partly with brake fluid Put the container at least 300mm above the bleeding screws The screws sha...

Page 165: ...ottom of a transparent container filled partly with brake fluid 3 The bleeding screw shall be still under pressure to prevent penetration of air into the system through its threads Put the container a...

Page 166: ...ont driving axle the screws are located on upper surfaces of the reducers 3 Slide hoses onto the screws and sink their other ends to the bottom of a transpar ent container 3 filled partly with brake f...

Page 167: ...ake cylinder after prior removal of a rubber cap from the screw and sink other end of the hose to the bottom of a transparent container filled partly with brake fluid 3 Put the container at least 300m...

Page 168: ...rations are linked each other ADJUSTMENT OF FOOT BRAKE Secure the tractor against any movement 1 Lift rear wheels of the tractor 2 Release nuts 2 6 and 8 3 Release the screw 7 4 Let the assistant rota...

Page 169: ...brake lever is without any play 5 Lift and lower the hand brake lever 1 several times to eliminated any possi ble plays between the components 6 Check adjustment of the hand brake system and if neces...

Page 170: ...t if neces sary BLEEDING OF CLUTCH HYDRAULIC CIRCUIT Carry of bleeding using the same proce dure as bleeding of the rear brake sys tem The bleeding screw of the hydraulic circuit for disengagement of...

Page 171: ...safety valve of the hy draulic pump shall not be activated 6 Then lower slightly the arms ADJUSTMENT OF BOWDEN CABLE The hitch is in transport position The Bowden cable shall be stretched so that the...

Page 172: ...r to the start of that 100m long lane Push simultaneously the pushbuttons A and B Hold the pushbuttons de pressed for 7 seconds The dashboard is then switched over to the calibration mode A message St...

Page 173: ...79 Change of loading capacity of front tyres 179 Loading capacity of rear tyres 180 Change of loading capacity of rear tyres 180 Permitted combinations of wheels for tractors 181 Power 182 Lifting for...

Page 174: ...tional weights Width over rear mudguards 1 890 Height to the exhaust pipe mouth 2 694 2 780 acc to tyre size Height of the tractor to the cabin upper edge 2 639 2 725 acc to tyre size Clearance under...

Page 175: ...ion order 1 3 4 2 1 3 4 2 1 3 4 2 Compression ratio 17 17 17 Max overrun speed rpm 2 460 2 460 2 460 Idle speed rpm 800 25 800 25 800 25 Net power at nominal speed measured acc to ISO 2288 kW 60 66 74...

Page 176: ...ll flow type disposable Fuel cleaner single stage with replaceable cartridge Type of injection pump PP 4M 10P1i 3780 PP 4M 10P1i 3775 PP 4M 10P1i 3776 Nozzle type DOP150S428 4104 DOP150S428 4104 DOP15...

Page 177: ...oading with respect to the tyres is given in the table Loading capacity of front tyres the value is applicable for a front loader PERMITTED MAX LOADING OF REAR AXLE KG Wheel gauge mm Travel speed km h...

Page 178: ...SM KG Travel speed km h 1 Maximum weight of the vehicle set 8 7 500 20 7 000 30 6 600 40 6 000 CONDITION OF STEERAGE Travel speed km h 1 Loading of the front axle of the tractor of total weight tracto...

Page 179: ...30 12 4R24 1 280 2 500 120 1 500 3000 150 1 500 3 000 150 1 920 3840 160 13 6R24 1 290 2 500 100 1 630 3000 140 1 630 3 000 140 2 120 4000 160 380 70R24 1 310 2 500 100 1 530 3000 120 1 530 3 000 120...

Page 180: ...0 3 010 5 500 140 16 9R34 2 650 5 000 160 2 620 5 000 140 2 620 5 000 140 2 890 5 500 120 480 70R34 2 500 5 000 140 2 550 5 000 130 2 570 5 000 110 2 820 5 500 90 18 4 34 8 PR 2 120 4 240 140 2 650 5...

Page 181: ...wheels Rear wheels Tyre size equivalent Tyre size equivalent 11 2 24 11 2R24 13 6 36 16 9 30 16 9R30 480 70R30 12 4 24 12 4R24 360 70R24 18 4 30 18 4 R30 520 70R30 16 9 34 16 9R34 480 70R34 13 6 36 1...

Page 182: ...ngine up to 100 Mth 50 55 62 5 Run in engine from 100 Mth 52 5 58 65 5 LIFTING FORC EOF THREE POINT HITCH Lifting force at the end of lower pull bars of the rear three point hitch within full extent o...

Page 183: ...1061 9 1344 4 3 Hi H 20 5 21 2 19 8 19 7 490 5 925 5 731 0 925 5 L 15 8 16 3 15 3 15 2 490 5 925 5 731 0 925 5 2 Hi H 12 8 13 2 12 4 12 3 306 7 578 7 457 1 578 7 L 9 9 10 2 9 6 9 5 306 7 578 7 457 1 5...

Page 184: ...6 1430 2 3 Hi H 21 8 22 5 21 1 20 9 521 8 984 6 777 7 984 6 L 16 8 17 4 16 2 16 1 521 8 984 6 777 7 984 6 2 Hi H 13 6 14 1 13 1 13 1 326 2 615 6 486 2 615 6 L 10 5 10 9 10 1 10 1 326 2 615 6 486 2 615...

Page 185: ...25 6 24 0 23 8 490 5 925 5 731 0 925 5 L 19 1 19 7 18 5 18 3 490 5 925 5 731 0 925 5 2 Hi H 15 5 16 0 15 0 14 9 306 7 578 7 457 1 578 7 L 11 9 12 3 11 5 11 4 306 7 578 7 457 1 578 7 1 Hi H 10 7 11 06...

Page 186: ...7 2 25 4 25 2 521 8 984 6 777 7 984 6 L 20 3 21 0 19 6 19 5 521 8 984 6 777 7 984 6 2 Hi H 16 5 17 1 15 9 15 8 326 2 615 6 486 2 615 6 L 12 7 13 1 12 3 12 2 326 2 615 6 486 2 615 6 1 Hi H 11 4 11 78 1...

Page 187: ...shaft speed of engine 540 540 1 987 598 2 200 540 1000 1000 1 000 1 950 1 128 2 200 540 540 2005 592 2 200 540 540E 540E 540 1584 750 2 200 SPEED OF FRONT OUTPUT SHAFT Direction of rotation Speed of...

Page 188: ...ar wheel 9 880 9 650 With engaged front driving axle 12 570 12 130 Track diameter mm With engaged front driving axle with partial braking of the inner rear wheel 8 750 8 580 Without engaged front driv...

Page 189: ...ing of brakes of rear wheels 165 Bleeding of clutch hydraulic circuit 170 Bleeding of fuel system 144 Bleeding of hydraulic brakes of the trailer 167 Bleeding of hydrostatic steering hydraulic circuit...

Page 190: ...60 Forward travel speed of the tractor 30 km h 183 Forward travel speed of the tractor 40 km h 185 From 100 operating hours 67 Front driving axle 133 Front driving axle switch f 40 Front hook 70 Fron...

Page 191: ...6 Internal hydraulic circuits 85 K Key in position 0 41 Key in position i 41 Key in position ii 42 L Laying by the tractor 158 Leaving the tractor 63 Lever of external circuit 87 Lever of hand brake a...

Page 192: ...tractors 139 P Passenger seat 23 Pedals 43 Permitted combinations of wheels for tractors 181 Permitted max Loading of front axle kg 177 Permitted max Loading of rear axle kg 177 Permitted maximum wei...

Page 193: ...he mask and on the roof b 39 Switch of warning lights e 39 Switchers switches and levers 38 Switching on output shaft drive 45 T Technical maintenance of tractors after overhaul of units 139 Technical...

Page 194: ...194 INDEX Windscreen defrosting 32 Work with output shaft 78 Working and transport positions of the front three point hitch 101 Working pressure of air brakes 157...

Page 195: ...195 NOTES...

Page 196: ...196 Operator s manual Proxima Plus 85 Proxima Plus 95 Proxima Plus 105 Edition I 300 2009 Publication No 22 22 12 478 Zetor Tractors a s Department of Technical Documentation Trnkova 111 632 00...

Page 197: ......

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