Zetor Proxima 100 2012 Operator'S Manual Download

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133

TRACTOR MAINTENANCE

FUELS, COOLANTS AND LUBRICANTS USED - AMOUNTS

Name litres
Brake fluid

0,5

Coolant

Coolant without cabin

Coolant with cabin

20,5

Oil in engine

Oil for hydrostatic steering

2,5

Oil for front driving axle housing

5,5

Oil for front driving axle planet reducers

2x0,6

Oil for front driving axle planet reducers equipped with brakes

2x1,7

Oil for portal

2x1,9

Oil for gearbox and axle drive

•

Oil for front output shaft gearbox

2,7

Fuel 124/150

•

- In tractors without the front driving axle the amount of oil should be by 2 litres lower. If the tractor works on a slope, filling

should be increased by about another 7 litres oil. This should also apply to aggregation with machines connected with the hydrau-
lic outside circuit.

Summary of Contents for Proxima 100 2012

Page 1: ......

Page 2: ...the contents of this manual even though you may be experienced in operating other tractors The manual contains new information and overview of how the tractor may be used in different kinds of work I...

Page 3: ...2 Information about technical specifications design equipment material and external appearance is valid in the time of printing this operator s manual Manufacturer reserves all rights for changes...

Page 4: ...ator s manual This is a separate booklet that is passed to you at purchasing of your new tractor Page Location of serial numbers tractor with a cabin 5 Safety instructions for users 7 Preventive daily...

Page 5: ...4 TRACTORS PROXIMA TRACTORS PROXIMA Tractor type Engine output kW Z70 45 Z80 53 Z90 60 Z100 66 G1...

Page 6: ...5 LOCATION OF SERIAL NUMBERS TRACTOR WITH A CABIN C10a...

Page 7: ...your convenience write those numbers in the frames below Tractor model Zetor Proxima Z 70 Zetor Proxima Z 80 Zetor Proxima Z 90 Zetor Proxima Z 100 The left right front and back side of the tractor i...

Page 8: ...is forbidden 6 Starting tractor by means of towing with another tractor or vehicle is allowed only when the pull bar is used 7 Start the tractor from driver s seat only with the shifting lever in neut...

Page 9: ...28 It is life dangerous to stand near the rope when recovering the tractor 29 Front hook assembled on front tractor frame serves for pulling of the tractor alone only i e without trailer or another i...

Page 10: ...ith a non irritant agent and treat your hands with a suitable skin ointment or cream 49 When connecting and disconnecting the quick couplers of hydraulic circuit remove with a piece of any cloth the r...

Page 11: ...Nominal voltage 12 V Ground minus pole pole Using of starting trucks or starting aid devices with different voltage or polarity causes serious failures of tractor 57 It is necessary to be careful when...

Page 12: ...11 PREVENTIVE DAILY SERVICE Do this service every day or at least after every 8 to 10 operating hours G4...

Page 13: ...in the engine and tightness of connections of the engine lubrication system Keep level of oil between the gauge rod marks COOLING SYSTEM Check tightness of connections of the engine cooling system and...

Page 14: ...HE TRAILER Check tightness of the air system of the brakes and effectiveness of brakes of the tractor with a trailer HYDRAULIC BRAKES OF THE TRAILER Check tightness of hydraulic brakes of the trailer...

Page 15: ...g The indicator is accessible after lifting of the bonnet It is located close to the inlet pipe elbow FILTRATION OF THE CAB Check and clean if necessary air filters for ventilation of the cab in the f...

Page 16: ...f radiators 1 Tilt up the bonnet 2 Release and slide out the A C condenser to the left side of the tractor 3 Clean the front walls of the engine radiator A C condenser using compressed air blow air in...

Page 17: ...16 NOTE...

Page 18: ...vratka 23 Adjustment for driver s weight 23 Longitudinal adjustment 23 Vertical adjustment 23 Driver s seat grammer maximo 24 Driver s seat grammer s 24 Air filter with active carbon 25 Control panel...

Page 19: ...ition box 40 Key in 0 position 40 Key in I position 40 Key in II position 41 Lever of manual refulation of fuel 41 PedalS and levers 42 Gear shifting lever 43 Gear shifting scheme 43 Lever of shifting...

Page 20: ...r shifting lever and hand throttle control lever DOOR OPENING FROM OUTSIDE Cab doors can be locked from outside After unlocking depress the lock button and by pulling the handle open the door DOOR OPE...

Page 21: ...be sure that the interference be tween hitched implement and opened rear window is avoided at the maximum lifting of the rear three point hitch In case of inter ference we recommend to work with clos...

Page 22: ...at it is possible to tilt the passenger s seat upwards TOOLBOX The toolbox 2 is situated at the left side of the driver s seat RIGHT REAR PANEL The right rear panel includes a storage place for a PET...

Page 23: ...ide of rear wall behind the driver s seat The washer tank capacity is 2 5 litres In summer the reservoir should be filled with distilled water or mixture for wash ers Antifreeze mixture for washers mu...

Page 24: ...ight indicator is located in the slot of rear seat cover Spring stroke is 120 mm Do not adjust the seat when driv ing Danger of accident LONGITUDINAL ADJUSTMENT The seat can be longitudinally adjusted...

Page 25: ...ned by 20 to both sides 4 Control of adjustment of absorption of vibrations of the seat tilting of the control ler forwards adjusts a floating position of the seat 5 Control of adjustment of the seat...

Page 26: ...nto from the outside The fan controller should be in the position fan maximum work WARNING The filter does not provide full protection against toxic sub stances When handling the filter wear protectiv...

Page 27: ...valve closed b heating valve open CONTROL OF BLOWER B 0 blower switched off 1 blower low speed 2 blower middle speed 3 blower maximum speed AIR CONDITIONING SWITCH C Switch in and switch off of the ai...

Page 28: ...r urgently necessary time RIGHT FUNCTION OF HEATING AND AIR CONDITIONING SYSTEM It is necessary to create overpressure in the cab for proper function of heating or air conditioning Therefore we recom...

Page 29: ...AIR CONDITIONING DURING OPERATION OF TRACTOR With inner air re circulation switched in the inlet of fresh air is closed and it comes to breathing up of cab space by the operators This state can cause...

Page 30: ...b air re circulation to position a outer air suction Perform fluent regulating of air tem perature with switched in air conditioning by means of half opening of the heating valve A At this setting ai...

Page 31: ...rners After defrosting of the front windshield direct the side outlets to towards the side glasses of the doors and defrost the glasses step by step After defrosting the outlets should be adjusted to...

Page 32: ...or push it down after it is unlocked by mov ing the lever 1 in the direction shown by the arrow After adjusting lock the wheel by pressing the lever 1 in the opposite direction than shown by the arrow...

Page 33: ...32 ACQUAINTANCE WITH TRACTOR B21b...

Page 34: ...value i e 450kPa 6 Manual brake red Indicates applied manual brake 7 Recharging red During run of the engine it is on in case of a fault in re charging It must be permanently on when the engine is st...

Page 35: ...34 ACQUAINTANCE WITH TRACTOR F54d...

Page 36: ...he respective symbol and value 22 Battery voltage button The voltage value is displayed on the display with the resolution of 0 1 V 23 Button of the number of covered kilometres per day or since the l...

Page 37: ...left and right parts of the display It is a number of revolutions with engaged PTO independent revolutions By pressing the buttons gradually you will induced the number of PTO revolutions for individu...

Page 38: ...on the switch e Switch of warning lights f Switch of the front driving axle Switched on front driving axle is indicated by an illuminated symbol on the switch g Switch of the light beacon on off h Swi...

Page 39: ...coustic horn SWITCH OF GRILL AND CAB HEADLIGHT b a Cab roof headlights are OFF b Cab roof headlights are ON The switch controls the headlights in the mask grill or in the tractor cab roof Use the cab...

Page 40: ...LOCKS j a Differential lock disengaged b Differential lock engaged The differential lock is engaged by press ing the differential lock push button that returns into the previous position after loosing...

Page 41: ...d see the arrow KEY IN 0 POSITION All electrical appliances controlled by the key switch are disconnected The key can be removed KEY IN I POSITION All electrical appliances controlled by the key switc...

Page 42: ...o I position after starting LEVER OF MANUAL REFULATION OF FUEL A Maximum speed of the engine B Idle run The lever allows setting of speed of the engine within range A to B CONTROL OF ENGINE STOP Pulli...

Page 43: ...42 ACQUAINTANCE WITH TRACTOR C165 PEDALS AND LEVERS 1 Travel clutch pedal 2 Foot operated service brake pedals connected by latch 3 Foot throttle pedal...

Page 44: ...shifting lever The handle of the gear shifting lever is red GEAR SHIFTING SCHEME A Standard tractor models B Tractor equipped with reversor LEVER OF SHIFTING OF ROAD AND REDUCED GEARS H Road gears N...

Page 45: ...stops Tractor can be equipped with the fol lowing changeable PTO shaft ends as option six spline PTO shaft end 540 rpm twenty one spline PTO shaft end 1000 rpm PTO speed shifting of either 540 or 100...

Page 46: ...lever in back ward position The reversor lever has no neutral position Therefore neutral must be shifted by the main shifting lever for stopping the tractor PARKING BRAKE LEVER PTO SHAFT CONTROL LEVE...

Page 47: ...ne the switch should be off BATTERY SWITCH During long time shutdown re pairs failure or crash immediately disconnect the battery by means of the battery switch Battery switch is located on the left h...

Page 48: ...n of road or reduced speeds 53 Gear change 53 Selection of drive direction reversal lever 53 Shifting from lower to higher gear speed 54 Shifting from higher to lower gear speed 54 Driving uphill 55 D...

Page 49: ...rmo start turns ON 6 Wait until the indication lamp is off The time is dependent on coolant temperature In case that the indication lamp is only flashing instead of lighting the glowing system failed...

Page 50: ...ill take place in emergency regime as at low temperature regardless to coolant temperature If the signalling lamp of glowing is flushing two times in one second at stopped engine glowing is put of ope...

Page 51: ...or lights must be off and other functions assuring the correct engine operation Time of engine idle without load must be kept especially in winter season PREHEATING OF ENGINE Continue with farther pre...

Page 52: ...2 Plug the cable with connected heater to 220 V mains after With regard to reduction of engine wear when starting at low temperatures producer recommends to use the heater Preheating time depends upon...

Page 53: ...n 8 Slightly increase engine speed 9 Prepare the parking brake for releasing 10 Release the clutch pedal up to point where the tractor starts to move and simultaneously with engine speed increasing co...

Page 54: ...ved only if the tractor is in rest GEAR CHANGE Gears are changed using the main change lever A Standard type of the tractor Gears and drive direction are changed using the change lever B The tractor i...

Page 55: ...usly increase engine speed Note For increasing of service life of synchronizers it is possible to apply so called double clutching when shifting from lower gears to higher gears SHIFTING FROM HIGHER T...

Page 56: ...g leading to engine stopping in consequence of overloading DRIVING DOWNHILL Driving downhill without shifted speed gear is forbidden If driving down a longer hill shift so low gear the sharper one the...

Page 57: ...ashboard a Front driving axle disengaged b Front driving axle engaged At the stopped tractor the front driving axle is engaged at stopped tractor braked tractor stopped engine key switch in 0 position...

Page 58: ...kes of trailers semi trailers is performed in such manner that the brake effect of both vehicles is synchronised When braking with one brake pedal the air brakes are not in function At pressure drop t...

Page 59: ...for the stated tractor model is maximum 30 km h 1 Maximum permitted speed of the set is stated as the maximum permitted speed of the slower vehicle of this set DOUBLE HOSE BRAKES Operating pressure is...

Page 60: ...pedal pressure on the coupling head should be 12 15 MPa The trailer brake valve prefers the brake function to the hydraulic function In the event of shocks when you press down the brake pedal you have...

Page 61: ...topping device and keep it in pulled position until the engine stops push the control back 4 After engine stopping is possible to turn the switch key into 0 position Note At stopped engine the front d...

Page 62: ...e speed the signalling lamp can blink and if then the signalling lamp after starting or increasing of speed is off it does not represent a failure The system is in order IMPORTANT WARNINGS In case tha...

Page 63: ...62 NOTE...

Page 64: ...63 RUNNING IN THE TRACTOR Page General principles for running in a new tractor in the course of first 100 operating hours 64 In the course of first 100 operating hours 64 From 100 operating hours 65...

Page 65: ...vel of oil in the engine increased consumption of oil within this period is normal checks screwed joints in particular supporting parts of the tractor remedy immediately all found faults this prevents...

Page 66: ...you can work with the tractor without any limitation Operating values of engines of tractors Recommended oper ating speed 1400 2300 min 1 Idle run 800 25 min 1 Operating oil pres sure 0 2 0 5 MPa Oil...

Page 67: ...66 NOTE...

Page 68: ...of the multi level hitch CBM 68 Automatic hitch of the multi level hitch device CBM 69 Modular system of hitches for trailers and semi trailers 69 Bracket Module of pivoted pull bar 69 Pivoted pull ba...

Page 69: ...g of double axle of light single axle trailers The guide hitch is height adjustable When working with farming mechanisms it is necessary to adjust height of the hitch or dismount it HEIGHT ADJUSTMENT...

Page 70: ...ways necessary to check whether the warning indicator 3 is retracted as shown on fig B MODULAR SYSTEM OF HITCHES FOR TRAILERS AND SEMI TRAILERS Types of modules Fig B Pivoted pull bar bracket Fig C Pi...

Page 71: ...he pin 1 BRACKET MODULE WITH BALL 80 The bracket with 80 is used only for coupling of trailers with a coupling device designed for balls 80 Fig A Unlocking of the hitch Moving of the lever 1 in direct...

Page 72: ...uit lever Move the control lever backwards The lever is located on the left side of the driver s seat Lower the hitch using the inner hydraulic circuit lever and discon nect the trailer pole eye HITCH...

Page 73: ...e tractor and pneumatic or hydraulic brakes of the trailer In case of coupling with a semi trailer the static loading of the rear axle of the tractor may not exceed the maximum permitted val ue HOOK O...

Page 74: ...atic loading Diameter of hitch pin 2 000kg 31mm 2 000kg 38mm Hitch class D2 Hitch class C 2 000 kg 43mm 1 500 kg 28mm Maximum weight of a coupled braked trailer or semi trailer shall not exceed the va...

Page 75: ...hitch Hitch type Permitted vertical static loading Diameter of the pin ball of the hitch 736kg 31mm 3 000kg 80mm fixed pin 2 000kg 44 5mm 3 000kg 47mm 1 200kg 32mm Maximum weight of a coupled braked t...

Page 76: ...ies Page Operation with PTO 76 Hand control lever of PTO shaft clutch 76 Hand control lever of PTO shaft clutch with pneumatic control 77 Changable pto end pieces 77 Change of depending and independen...

Page 77: ...pped and output shaft disengaged 5 Perform any repairs or cleaning of parts of the coupled mechanisms driven by the output shaft only when the engine is stopped output shaft disengaged and lever of sh...

Page 78: ...e of min 500 kPa it is possible by depressing of the clutch pedal to disengage the PTO clutch simultane ously with the travel clutch CHANGABLE PTO END PIECES If equipped with reversation or creeper th...

Page 79: ...ations number and direction of the rotations depend on the gear and position of the reversal lever PTO SPEED CONTROL LEVER a 540 rpm 1 n neutral b 1000 540E rpm 1 The tractor standard type is equipped...

Page 80: ...tput shaft Zuidberg can be engaged and disengaged using a switch on the dashboard Activation of the switch is indicated by the illuminated symbol on the switch The switch is fitted with a mechanical l...

Page 81: ...TER INERTIAL MASSES CRUSHERS ROTARY HARROW REAPERS ETC The propeller shaft for drive of such machines shall be equipped with a so called free engine clutch that provides disconnection of the transfer...

Page 82: ...nt hitch 87 Mixed regulation of lifting the rear three point hitch 88 Exterior rear hydraulic arms controls 89 Outer hydraulic circuit 89 Outer hydraulic circuit controls 90 Locking control levers 91...

Page 83: ...rce of pressure oil Oil is taken from reservoir shared by gearbox and transmission Hydraulic pump cannot be switched off If the engine is working the pump is on The amount supplied is 50 liters per mi...

Page 84: ...he lifting of the rear three point hitch Position regulation img 1 the tool connected to the rear three point hitch is automatically kept in the same height position with regard to the tractor Mixed r...

Page 85: ...op FREE FLOATING POSITION Free floating position makes it possible to work with tools with a support wheel In this position the arms of the rear three point hitch are loose Move lever 2 to the front p...

Page 86: ...f the arms of the rear three point hitch turning it in a direction increases the speed If the knob is turned in b direction to its stop point the arms of the rear three point hitch cannot be lowered H...

Page 87: ...t tools which are connected to the rear three point hitch always use position regulation To raise tools into transport position turn the three point hitch lowering speed control knob 3 in the directio...

Page 88: ...to the adjustable stop 5 Move lever 1 to g position accelerate the tractor and move lever 1 in the direction shown by the arrow to set the depth of tilling in g position depth is the lowest Once the d...

Page 89: ...resistance Set the depth of tilling by lever 1 as described in Power regulation of the lifting of the rear three point hitch Then start moving lever 2 in the direction shown by the arrow until the arm...

Page 90: ...n shown by the arrows moving the lever is restricted with a link By repeating this procedure hydraulic arms are lowered in small steps Raising hydraulic arms img C Move lever 3 in the direction shown...

Page 91: ...the following combinations of control levers and quick couplers can be supplied lever a quick couplers 1 and 2 levers a and b quick couplers 1 2 3 and 4 levers a b and c quick couplers 1 2 3 4 5 and...

Page 92: ...and turn it to a stop point in the direction shown by the arrow To lock them again move the levers to neutral N position and turn the lock control in the opposite direction than shown by the arrow to...

Page 93: ...ver a is locked in this position In case pressure exceeds 16 5 MPa when connected to quick coupler 1 lever a automatically returns to N position kick out function 2 Pressure in quick coupler 2 Quick c...

Page 94: ...t is necessary to hold lever b in this position when released lever b automatically returns to N position In addition quick coupler 3 is equipped with a one way valve convenient for connecting a tool...

Page 95: ...ed with the drain It is necessary to hold lever c in this position when released lever c automatically returns to N position In addition quick coupler 5 is equipped with a one way valve convenient for...

Page 96: ...in the hydraulic appliance connected is blocked Lever a is locked in this position 1 Pressure in quick coupler 1 Quick coupler 2 is connected with the drain 2 Pressure in quick coupler 2 Quick couple...

Page 97: ...machine s hydraulic circuit refill the oil missing Working area in flat terrain Max amount of oil taken 20 liters Gearbox filling standard filling Working area in a slope Max amount of oil taken 13 l...

Page 98: ...lled Check the reservoir regularly if it is full empty it ecologically CONNECTING AND DISCONNECTING QUICK COUPLERS When connecting or disconnecting quick couplers be careful about leakage oil which re...

Page 99: ...out function from overload This function stops the hydraulic engine if pressure in the filling arm exceeds 17 MPa Connecting reverse rotary hydraulic engine Due to its function reverse rotary hydraul...

Page 100: ...e bracket 102 Lower pull bars with extensible terminals 103 Lower pull bars with hooks CBM 103 Blocking of lower linkages with cbm hooks 103 Front three point hitch 104 Adjustment of lifting speed of...

Page 101: ...alls of lower pull rods acc to ISO 28mm of the upper pull rod hole 25mm 1 Upper pull rod 2 Left lifting pull rod 3 Right lifting pull rod 4 Limiting pull rods 5 Lower pull rods G452 SAFETY PRINCIPLES...

Page 102: ...POSITION OF LOWER HYDRAULIC PULL RODS Fixed position of lower hydraulic pull rods see fig A The pin head 1 and washer 2 are mounted horizontally Free position of lower hydraulic pull rods see fig B Th...

Page 103: ...ull rod to the hole d to prevent overloading of the lifting hydraulics kinematic syst m or fall of the hitched mechanism UPPER PULL ROD When extending the upper pull rod it is necessary to pay attenti...

Page 104: ...The lower 3 and upper 4 pull bars of the hitch are provided with hooks CBM First the implement shall be completed with hitch balls CBM 1 and adjust the distance between lower pull bars of the hitch 3...

Page 105: ...recommended even in case that there is not coupled any mechanism to the three point hitch ADJUSTMENT OF LIFTING SPEED OF THE FRONT THREE POINT HITCH Before commencement of work with the implement att...

Page 106: ...not to be used If the tractor is equipped with front three point hitch use lever b to control it When the front three point hitch is used quick couplers cannot be connected as they are pressured toget...

Page 107: ...hree point hitch B Transport position of the front three point hitch Change of position of the pull bars of the front three point hitch 1 Unlock and remove the pin 1 from the hole 2 Lift the arm from...

Page 108: ...108 Change of the front wheel tread at front driving axle 109 Setting the stops at front driving axle 110 Front wheel toe in 111 Setting the wheel toe in at tractors without front driving axle 112 Se...

Page 109: ...S First of all fix the tractor against movement lift the axle by lifting jack and support it Thread out axle knee nuts and remove the screws 1 Loosen the lock nuts of ball joints 2 and ball joint head...

Page 110: ...nuts connecting the disc with the rim and remove the screws Make change of tread by setting the rim into required position Reassemble the screws with washers and secure with nuts Tighten the nuts by t...

Page 111: ...front wheel tread of the driving front axle according to the mentioned tables after loosening the nut 2 and treading out or in the screw 1 at value A Tire 11 2 24 12 4 24 13 6R24 Treads A mm A mm A m...

Page 112: ...xle 2 to 6 mm with driving axle 0 to 4 mm Toe in S is determined by the difference of measured values S b a Before toe in checking it is necessary to check and even tually adjust the play of front whe...

Page 113: ...stance between rims Mark the measuring point Drive the tractor so that the marked points would be in the rear in horizontal plane of wheel axes turning by 180 and again measure the distance between th...

Page 114: ...nuts of the heads of ball joints 2 of the connecting steering rods at the hydraulic cylinder By turning the rod of the ball joint 3 adjust the toe in Execute the adjusting symmetrically at the both b...

Page 115: ...abled Before lifting don t forget to secure the tractor against movement by blocking the front wheels After tread changing tighten all screws connecting the disc with the rim by torque 200 220 Nm and...

Page 116: ...anufacturer Page Weights in front of the bonnet mask 116 Weights of the front three point hitch 116 Weights of rear wheels 116 Valve for filling of tyres with a fluid 117 Chocking of front wheels 117...

Page 117: ...66 466 WEIGHTS OF THE FRONT THREE POINT HITCH Weights of the front three point hitch Combination of weights pcs Weights kg 10 10x28 280 WEIGHTS OF REAR WHEELS Combination of weights pcs Weights kg 2...

Page 118: ...ion is used Tubeless tyres cannot be filled with any fluid Only radial tube less tyres can be filled with water for purpose of additional loading Filling of tubes of the front wheel tyres and rear dou...

Page 119: ...on a protective cap onto the valve 9 Fill up the other tyre in the same way PROCEDURE OF DISCHARGE OF A FLUID FROM TYRES 1 Lift the tractor to relieve the tyre and turn the tyre to position the tyre...

Page 120: ...1 13 18 50 57 45 13 9 0 23 1 18 25 50 59 45 15 4 0 25 1 21 30 50 61 Preparation of solution 1 Anhydrous lime CaCl2 shall be added to water never inversely 2 The fluid is not dangerous however handle...

Page 121: ...120 NOTE...

Page 122: ...tention in particular to manipu lation with the battery to avoid any con tact of electrolyte with skin or clothing Page Essential service information 122 Battery 123 Maintenance of the battery 123 Alt...

Page 123: ...rcuit disconnect the battery using the disconnector from the frame of the tractor pole This prevents any accidental short circuit on the terminals With any manipulation or repair of the starter it is...

Page 124: ...n on the case Refill the battery with distilled water only 1 Read carefully the instructions delivered with the battery before you handle with it 2 Protect your eyes with goggles or face shield when h...

Page 125: ...F THE ALTERNATOR During cleaning and washing of the tractor protect the alternator against water or diesel oil Alternator shall not be disconnected from the battery during run of the engine Alternator...

Page 126: ...eams with indicator 5 15A Left marker lights dashboard illu mina tion registration plate illumina tion 6 15A Right marker lights rear working headlight with indicator 7 15A Right low beams fog light i...

Page 127: ...of the tractor symmetry I Distance of the testing wall from the headlamp 5m h Height of the headlamp centre above the road surface h Headlamp inclination 3 5 of the testing wall distance 17 5cm Elevat...

Page 128: ...be more than 30m from the front outline of the tractor In horizontal direction the headlight beams shall be parallel with the longitudinal axis of symmetry of the tractor Carry out checks of adjustme...

Page 129: ...A 15s Marker lights R5W 12V 5W BA 15s 4 Working and ploughing headlamps 12V 65W PGJ19 5 5 Rear combined lights Tail and stop lamps 12V 5 21W BAY 15d Direction indicators 12V 21W BA 15s 6 Registration...

Page 130: ...ines Zetor 134 Oils for front output shaft 134 Oils for tractor transmission gearing 135 Oils for front drive axle 136 Oil for hydrostatic steering for tractors 136 Plastic lubricant for tractor 137 F...

Page 131: ...tor lamp Check of charge function indicator lamp Check of steering function indicator lamp Check of steering circuit function and impermeability Check of tractor brakes function and efficiency Check o...

Page 132: ...em impermeability and function Check of driver s seat function lubrication of movable parts with grease OPERATIONS CARRIED OUT OUTSIDE THE INTERVAL OF 500 HOURS OF WORK In a new tractor or a tractor a...

Page 133: ...rtridge After every 1000 Mth or 2 years Replacement of coolant After every 2 years Replacement of brake fluid After every 2 years Replacement of oil in gearbox and axle drive o 1500 Replacement of oil...

Page 134: ...et reducers 2x0 6 Oil for front driving axle planet reducers equipped with brakes 2x1 7 Oil for portal 2x1 9 Oil for gearbox and axle drive 59 Oil for front output shaft gearbox 2 7 Fuel 124 150 In tr...

Page 135: ...G 4 MOGUL DIESEL DTT PLUS 10W 40 API CF MOGUL DIESEL DT 15W 40 API CG 4 SL MOGUL DIESEL DTT EXTRA 15W 40 API CI 4 SL TRYSK SUPER M7 ADS III 15W 40 API CF 4 TRYSK SUPER TURBO M7 ADS IV 15W 40 API CG 4...

Page 136: ...ass API Paramo Pardubice Gyrol UTTO 80W GL 4 Gyrol 80W 80W GL 4 Mogul Trans 80 80W GL 4 Mogul Traktol UTTO EKO 80W GL 4 Esso Torque Fluid 62 80W GL 4 Aral EP 80 80W GL 4 Fluid HGS 80W GL 4 Super Trakt...

Page 137: ...ar Oil LS 85W 90 GL 5 Shell Spirax AX 80W 90 GL 5 MOL Hykomol K 80W 90 80W 90 GL 5 ORLEN OIL Platinum Gear 80W 90 80W 90 GL 5 OIL FOR HYDROSTATIC STEERING FOR TRACTORS Producer Oil marking Classificat...

Page 138: ...Premium T 4 EP2 FLUIDS FOR TRACTOR HYDRAULIC BRAKES Type Classification Synthol 205 PND 31 656 80 ISO 4925 SAE J 1703 Fuchs MAINTAIN DOT 4 SAE J 1703 Brake Fluid DOT 4 ISO 4925 SAE J 1703 Shell Donax...

Page 139: ...nt should be changed after two years of operation Fluids FRIDEX STABIL and FRIDIOL 91 may be mixed 3 Possibility to mix with fluids of other producers hasn t been tested FUEL Diesel fuel for summer pe...

Page 140: ...139 TRACTOR MAINTENANCE TRACTOR LUBRICATION CHART FRONT DRIVING AXLE Pos No Name Number of lubr points 1 Kingpins 4 2 Central pin 2 3 Connecting shaft coupling 2...

Page 141: ...140 TRACTOR MAINTENANCE FRONT NON DRIVING AXLE Pos No Name Number of lubr points 1 Kingpins 2 2 Central pin 2 SUSPENSION FOR SINGLE AXLE TRAILER Pos No Name Number of lubr points 1 Hook pin bearings 2...

Page 142: ...141 TRACTOR MAINTENANCE THREE POINT SUSPENSION Pos No Name Number of lubr points 1 Pins of hydraulic auxiliary cylinders 2 2 Lifting linkages 2...

Page 143: ...NANCE FRONT THREE POINT SUSPENSION Pos No Name Number of lubr points 1 Pins of cylinders of front three point suspension 4 SUSPENSION MOUTH FOR TRAILER Pos No Name Number of lubr points 1 Suspension m...

Page 144: ...143 TRACTOR MAINTENANCE UPPER LINKAGE BRACKET Pos No Name Number of lubr points 1 Pins of upper linkage bracket 2...

Page 145: ...144 TRACTOR MAINTENANCE PIN OF COUPLING SWITCHING OFF Pos No Name Number of lubr points 1 Pin of coupling switching off 2...

Page 146: ...apply to the following distribution of the tractor work ploughing and ground preparation for sowing 15 25 planting and sowing 10 15 harvesting 10 20 agricultural transport 40 65 If the tractor works...

Page 147: ...146 NOTE...

Page 148: ...system 150 Function of indicator of clogging 151 Check of oil level in hydrostatic steering tank 154 Replacement of oil and hydro static steering filtration cartridge 154 Bleeding of hydrostatic stee...

Page 149: ...nt mask CHECK OF ENGINE OIL LEVEL Check oil level every day before start of operation on the tractor standing on a horizontal surface The oil gauge rod 1 and filling hole 2 are located on the right si...

Page 150: ...ner by hand After seating of the sealing onto sealing of the block tighten the cleaner by additional 3 4 to 1 1 4 turn Check tightness after start of the engine POURING OF OIL INTO ENGINE Pour prescri...

Page 151: ...the body 6 Bleed the fuel system BLEEDING OF FUEL SYSTEM Before bleeding put a suitable container under the engine to catch any fuel leakingfrom the cleaner and injection pump 1 Pressurise the fuel sy...

Page 152: ...F INDICATOR OF CLOGGING Degree of clogging of the air filter is indi cated by position of the slider 1 in the indicator window In case that the slider 1 reached the red field marked service 2 maintena...

Page 153: ...main cartridge is damaged no dust may be on the inner surface of the cartridge carry out regeneration by purging using compressed air from the inner side of the cartridge This cleaning procedure may...

Page 154: ...der During this operation pay attention to cleanness of contact surfaces cartridges may not be deformed and may not vibrate after installation perfect tightness of the whole cleaner shall be ensured a...

Page 155: ...ottom 3 Drain oil 4 Screw out the tank lid nut 5 Remove hydrostatic steering tank lid 6 Replace the filtration cartridge 7 Reinstall the tank lid 8 Lok its position by the nut 9 Screw in the drain scr...

Page 156: ...At maximum speed of the engine turn the steering wheel alternately 3 times slowly and quickly up to the limiting stops of the wheels 5 Stop the engine 6 After completion of bleeding check and refill...

Page 157: ...rminals and from the surface damaged jacket by rubbing against metal frame damaged outer braid of low pressure hoses In case of a failure of the pump or if the engine is in standstill steering ability...

Page 158: ...fluid from the block of the engine D The drain cock is ac cessible after removal of the right part of the bonnet 4 After drainage of cooling fluid close the screw and cock let the heating circuit cock...

Page 159: ...ain plug of the gear mechanism 2 Oil drain plug from the outlet for the front driving axle 3 Brake chamber inspection screw 4 Plug for drainage of oil from the axle drive case 5 Drain plugs of the lef...

Page 160: ...and remove the filter 5 To place a new filter proceed contrariwise Put the oil which has flown out back to gearbox this holds if it is necessary to change the filter outside the period recommended fo...

Page 161: ...hose is installed instead of the inspection and fill ing plug on the front output shaft with standard direction of rotation Carry out checks after removal of the hollow screw After screwing out the in...

Page 162: ...the re ducer as illustrated 1 Check of oil level the hole is in the reducer horizontal axis after screw ing off the inspection screw the oil level shall reach the lower edge of the inspection hole 2 F...

Page 163: ...e common filters The filter should be located with the white surface on the grid The filter is used only when spraying pesticides after the work the paper filter should be reinstalled because the carb...

Page 164: ...duct filtration layer first 4 Check proper sealing of the filter 5 Fix the filter DRAINAGE OF CONDENSATE FROM AIR ACCUMULATOR Drain condensate by pulling the ring to deflect the bleeding valve The va...

Page 165: ...of the engine radiator Clogged A C condenser reduces effec tiveness of cooling of the A C system as well as cooling of the engine Open the bonnet screw off the nut 1 and slide the radiator to the sid...

Page 166: ...he pressure regulator or remove the rubber cap and screw in a hose for inflation of tyres instead Screw in the hose up to the end of its thread to squeeze the backflow valve In case that there is maxi...

Page 167: ...166 NOTE...

Page 168: ...71 3 Bleeding of hydraulic brakes of trailer 172 Check and adjustment of service and parking brakes 173 Service brake adjustment 173 Parking brake adjustment 174 Adjustment of free travel of brake ped...

Page 169: ...m after affecting one belt by force of 25 N Adjust the belt tension to prescribed value after loosening of the fixing screws of the air conditioning compressor TIGHTENING OF CYLINDER HEADS Cylinder he...

Page 170: ...brake pedals During bleeding observe brake fluid level in the equalizing tank to avoid suction of air into the system After each two years it is necessary to replace brake fluid in the entire brake ci...

Page 171: ...Slide hoses on the screws and put the other hose ends at the bottom of a transparent tank 3 partially filled with brake fluid Place the tank minimum 300 mm above the vent screws The screws must be per...

Page 172: ...om of a transparent tank 3 partially filled with brake fluid The vent screw must be permanently under pressure to avoid aerating of the brake system through the screw threads Place the tank minimum 30...

Page 173: ...de a hose on the screw and put the hose other end at the bottom of a transparent tank 3 partially filled with brake fluid Place the tank minimally 300 mm above the vent screw The vent screw must be pe...

Page 174: ...ossible Adjusting operations depend on one another SERVICE BRAKE ADJUSTMENT Secure the tractor against movement Lift the tractor rear wheels Loosen the nuts 2 nuts 6 and nuts 8 Loosen the screw 7 Let...

Page 175: ...ever 4 the parking brake lever could be without play Rise and lower the parking brake lever 1 several times You will eliminate possible mutual plays among the parts by this way Check adjustment of the...

Page 176: ...mm Subsequently the piston rod is fixed with the nut 3 to piston rod eye Check eventual deformation of dust cap after adjustment in case of deformation correct it by hand BLEEDING OF HYDRAULIC CLUTCH...

Page 177: ...hat the play between the bearing 11 and the clutch levers 12 might be 4 mm at the same time it must not decrease under 2 5 mm During adjusting hold the Bowden cable bolt 6 in the adjusting nut 3 so th...

Page 178: ...NICAL CONNECTION 1 Lever 2 Bowden cable 3 Adjusting nut 4 Adjusting screw 5 Pin 6 Bowden cable bolt 7 Two arm lever 8 Pin 9 Shaft with lever 10 Electric switch 11 Bearing 12 Release levers of travel c...

Page 179: ...part of the Bowden cable 2 5 After adjusting secure the adjusting nut 3 with the adjusting screw 4 Check that seating surface of the adjusting nut 3 is seated at upper surface of the pin 5 6 Check the...

Page 180: ...maximum 0 15 mm Depress the clutch pedal approx 5 times up to the stop after assembly of the engine with the transmission C772 PLAY ADJUSTMENT OF FRONT WHEEL ROLLER BEARINGS AT TRACTOR WITHOUT FRONT...

Page 181: ...ks 5 By repeated lowering and lifting of the hydraulic arms to their transport position verify free run of the engine at idle speed the safety valve of the hydraulic pump shall not be activated 6 Then...

Page 182: ...e track Press the A and B buttons simultaneously Keep the buttons pressed for 7 sec There will be an acoustic signal and in c n t inscription starts flashing on the display Release both buttons A and...

Page 183: ...182 NOTE...

Page 184: ...mplement kg 190 Condition of steeringability 190 Loading capacity of front tires 191 Loading capacity of rear tires 192 Change of load capacity of front tires 193 Change of load capacity of rear tires...

Page 185: ...rs 1910 1910 Height up to muffler top 2622 2684 2671 2692 According to applied tires Height up to cab top 2580 2633 2600 2667 According to applied tires Ground clearance under front axle housing 470 5...

Page 186: ...3 4 2 1 3 4 2 1 3 4 2 1 3 4 2 Compression ratio 17 17 17 17 Max overspeed min 1 2460 2460 2460 2460 Idle speed min 1 750 25 750 25 750 25 750 25 Net engine power at nominal speed according to EC24 kW...

Page 187: ...1004 Injection pump type PP4M10P1f 3420 PP4M10P1f 3419 PP4M10P1f 3423 PP4M10P1i 3735 Nozzle type DOP 150S 423 4128 DOP 150S 425 4133 DOP 150S 425 4133 DOP 150 S 428 4104 Injector opening pressure MPa...

Page 188: ...1 2 200 Order of injection 1 3 4 2 Compression ratio 17 Max override speed min 1 2 460 Idle speed min 1 800 25 Net power at nominal speed measured acc to EC24 kW 45 53 60 66 Specific fuel consumption...

Page 189: ...sable Fuel cleaner single stage with replaceable cartridge Type of injection pump PP 4M 10P1i 3782 PP 4M 10P1i 3781 PP 4M 10P1i 3780 PP 4M 10P1i 3775 Type of nozzles DOP150S428 4104 DOP150S428 4104 DO...

Page 190: ...h regard to tires is given in chart Loading capacity of front tires MAX PERMITTED LOADING OF THE FRONT AXLE TRACTORS WITH FRONT DRIVE KG Wheel track mm Travel speed km h 1 1 525 1 610 1 620 1 680 1 69...

Page 191: ...5 000 5 000 4 500 4 300 The load is valid with regard to axle The allowed load with regard to tires is given in chart Loading capacity of rear tires MAX ALLOWED WEIGHT OF SET TRACTOR HITCHED IMPLEMENT...

Page 192: ...1300 2600 200 1450 2900 180 1700 3400 180 12 4R24 1000 2000 100 1300 2600 140 1450 2900 130 1700 3400 120 12 4 28 10 PR 1000 2000 170 1300 2600 180 1450 2900 160 1700 3400 160 13 6R24 1000 2000 90 13...

Page 193: ...4000 80 480 70R30 1700 3400 90 2000 4000 100 2000 4000 80 2000 4000 80 18 4 30 1700 3400 120 2000 4000 100 2000 4000 80 2000 4000 80 18 4R30 1700 3400 80 2000 4000 100 2000 4000 80 2000 4000 80 16 9 3...

Page 194: ...h 1 diagonal radial 8 40 50 20 20 23 30 0 7 40 20 0 PERMITTED COMBINATIONS OF WHEELS FOR TRACTORS Front wheels Rear wheels Tyre size equivalent Tyre size equivalent 11 2 24 11 2R24 13 6 36 16 9 30 16...

Page 195: ...uter cylinders cylinder 63mm in diameter kN cylinder 75mm in diameter kN 27 38 Lift capacity at the end of the lower drawbars of the front three point hitch during the entire lift while using up the m...

Page 196: ...90 8 96 9 27 9 58 3 590 96 11 26 11 78 12 13 12 22 12 57 12 66 13 10 13 54 4 935 05 17 81 18 64 19 20 19 34 19 90 20 04 20 73 21 43 5 1344 44 25 61 26 81 27 61 27 81 28 61 28 81 29 81 30 81 1L 293 43...

Page 197: ...69 52 11 18 11 56 3 590 96 13 58 14 21 14 64 14 74 15 17 49 20 15 80 16 33 4 935 05 21 48 22 49 23 16 23 33 24 00 31 09 25 01 25 84 5 1344 44 30 89 32 33 33 30 33 54 34 51 21 63 35 95 37 16 1L 293 43...

Page 198: ...53 1 54 1 58 1 59 1 65 1 70 3L 418 20 2 02 2 11 2 18 2 19 2 25 2 27 2 35 2 43 4L 590 96 2 85 2 99 3 07 3 10 3 19 3 21 3 32 3 43 5L 935 05 4 51 4 72 4 87 4 90 5 04 5 08 5 25 5 43 6L 1344 44 6 49 6 79...

Page 199: ...84 1 85 1 91 1 92 1 99 2 06 3L 418 20 2 43 2 55 2 62 2 64 2 72 2 74 2 83 2 93 4L 590 96 3 44 3 60 3 71 3 74 3 84 3 87 4 00 4 14 5L 935 05 5 44 5 70 5 87 5 91 6 08 6 12 6 34 6 55 6L 1344 44 7 83 8 19...

Page 200: ...2 99 3 07 3 10 3 19 3 21 3 32 3 43 4L 935 05 4 51 4 72 4 87 4 90 5 04 5 08 5 25 5 43 5L 1344 44 6 49 6 79 7 00 7 05 7 25 7 30 7 55 7 81 1S 31 64 0 60 0 63 0 65 0 65 0 67 0 68 0 70 0 72 2S 45 09 0 86 0...

Page 201: ...44 3 60 3 71 3 74 3 84 3 87 4 00 4 14 4L 935 05 5 44 5 70 5 87 5 91 6 08 6 12 6 34 6 55 5L 1344 44 7 83 8 19 8 44 8 50 8 74 8 80 9 11 9 42 1S 31 64 0 73 0 76 0 78 0 79 0 81 0 82 0 85 0 87 2S 45 09 1 0...

Page 202: ...speed 540 540 1994 596 2200 540 E 540 1519 782 2200 1 000 1000 2050 1073 2200 Tractors equipped with reversation or creeper REAR INDEPENDENT PTO SHAFT ROTATION mark rotation shaft rotation engine rot...

Page 203: ...202 MAIN TECHNICAL PARAMETERS FRONT PTO SHAFT Sense of rotation PTO shaft speed engine speed PTO shaft speed engine speed right 1000 1818 1210 2200 left 1000 1870 1176 2200...

Page 204: ...13 6R24 Wheel tread rear 1500 mm Tire size rear 16 9R34 Left Right without engaged front driving axle 11150 mm 11100 mm without engaged front driving axle with inner rear wheel braked 9360 mm 9110 mm...

Page 205: ...204 NOTE...

Page 206: ...dule of pivoted pull bar 69 Bracket Module of pivoted pull bar with fixed pin 70 Bracket module with ball 80 70 C Calibration of travel speed of digital dashboard 181 Cleaning of heating system filter...

Page 207: ...ng system 138 Fluids for tractor hydraulic brakes 137 Forces 194 Free floating position 84 From 100 operating hours 65 Front driving axle 139 Front hook 68 Front non driving axle 140 Front output shaf...

Page 208: ...rear PTO shaft rotation 201 Inflation of tyres 165 Instructions for installation of the carbon filter 163 K Key in 0 position 40 Key in I position 40 Key in II position 41 J Laying by the tractor 165...

Page 209: ...eat 21 Pedals and levers 42 Permitted combinations of wheels for tractors 193 Pin of coupling switching off 144 Pivoted pull bar 69 Plastic lubricant for tractor 137 Play adjustment of front wheel rol...

Page 210: ...37 Switching on the front output shaft zuidberg 46 T Technical data of engines of tractors Proxima TIER II 185 Technical maintenance of tractors after overhaul of units 145 Technical specifications of...

Page 211: ...0 INDEX Weights of rear wheels 116 Weights of the front three point hitch 116 Wheel tread change 107 Working and transport positions of the front three point hitch 106 Working pressure of air brakes 1...

Page 212: ...211 NOTE...

Page 213: ...212 Operator s manual Proxima 70 Proxima 80 Proxima 60 Proxima 100 Edition 2 100 2012 Publication No 22 22 12 600 Zetor Department of Technical Documentation Trnkova 111 632 00...

Page 214: ......

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