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ZEP 212 CD, Service Manual

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ZEP 212 CD Service Manual Download Page 32

Ser

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e M

anual

Ser

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e M

anual

For full warranty information, contact your delivering distribu-
tor or contact the manufacturer at [email protected]

Summary of Contents for 212 CD

Page 1: ...Servic e Manua l Servic e Manua l g distribu com 212 CD p n N84201...

Page 2: ...______________________ MAKE MODEL SERIAL NUMBER ______________________________________________________ SELLER ______________________________________________________ ADDRESS CITY STATE ZIP ____________...

Page 3: ...650400 2B 4 0 15 p n JA0 15040 2 Dimensions L 29 H 23 W 22 Trigger Gun Wand Trigger p n C210a 00701 Trigger Gun p n J06 00121 Trigger Wand p n J06 00174 Hose Assembly E212 00710 Assembly Hose 3 8 x 25...

Page 4: ......

Page 5: ...tment See Parts List Section Unloader Pressure Adjustment See Parts List Section WARRANTY Inside Back Cover SPECIFICATIONS Inside Front Cover SCHEMATIC Last Page SAFETY INSTRUCTIONS Safety Symbols 3 G...

Page 6: ...NUMBER ON ALL ORDER BILLS THIS PROCEDURE WILL ENABLE NEEDED PARTS TO BE SHIPPED QUICKLY READ ALL Installation Operation and Maintenance instructions before operating the machine NOTE Refer to CLEANER...

Page 7: ...company or seller for details 10 If a water leak is found DO NOT OPERATE THE MACHINE Shut off the motor and repair 11 Follow instructions on how to stop the machine and bleed pressures quickly Be tho...

Page 8: ...a water supply meeting or exceeding the maximum discharge volume specified in the PERFORMANCE section and a minimum water inlet pressure of 40 PSI 12 1KGM LIME Water containing large amounts of lime c...

Page 9: ...EMICAL CHEMICAL Use factory recommended chemicals for best cleaning action and for extended pump life Contact your dealer for chemicals available Follow instructions on chemical container Note If the...

Page 10: ...cal line Air heats very quickly and needs to be eliminated before the burner can be turned on Open the metering valve counter clockwise with the trigger gun open allowing the chemical to come up the c...

Page 11: ...the antifreeze will dilute with use 6 Install a 2 ft garden hose to the water inlet Insert the other end into a container of antifreeze solution 7 With the gun assembly in hand turn on the switch On t...

Page 12: ...rrect tension see MACHINE MAINTENANCE insert LEAKS Check for water and buildup of scale at pipe connections SCREEN WATER Check Inlet Hose Screen for debris Check float Tank Hose Screen if so equipped...

Page 13: ...isposal instructions F See Low operating pressure A Replenish supply B Turn metering valve knob to open C Remove screen and cleaan D Tighten all fittings and hoses for the chemical line E Disassemble...

Page 14: ...connect switch Replace fuse if blown B Call service technician C Call service technichian or take motor to repair Warranty station A Machine must be thoroughly warmed to above freezing B Call service...

Page 15: ...IPTION QTY 1 4120 00902P ASSEMBLY CHEMICAL LINE 1 2 C210A 00701 ASSEMBLY GUN 1 3 E212 00603 ASSEMBLY CLEANER 1 4 E212 00710 ASS Y HOSE 3 8 X 25 5000 PSI 1 5 F04 00451 GROMMET RUBBER 5 6 J00 15040 2 TI...

Page 16: ...SEMBLY GUN ITEM NO PART NUMBER PART DESCRIPTION QTY 1 J06 00121 GUN TRIGGER RL24 1 2 J06 00174 WAND GUN 24 1 3 W04 24221 2 COUPLER SOCKET 1 E212 00710 PART LIST ITEM PART NUMBER PART DESCRIPTION 1 W04...

Page 17: ...Trigger Gun Wand...

Page 18: ...TOR ELEC 2 3HP 1 6 F04 00179 CORDSET GFI 115V X 15 1 7 F04 00310 CONNECTOR CONDUIT 1 8 F04 00716 SWITCH TOGGLE 115V 15AMP 1 9 F04 00716 1 PLATE TOGGLE SWITCH 1 10 G02 00018A ASS Y TIRE RIM 10 2 11 H04...

Page 19: ...RIPTION QTY 1 C04 00121 SCREEN GARDEN HOSE 1 2 C05 00270 1 NUT GARDEN HOSE 1 3 C05 00272 ADAPTER GARDEN HOSE 1 4 N07 00121 PUMP WATER 1 5 W04 34231 A COUPLER QUICK DISCONNECT 1 ASSEMBLY PUMP p n E212...

Page 20: ...REAR C RANKCASE COV ER TO CRANKCASE 7 FT LBS 1 0 KG M HEAD TO CRANKCASE 15 FT LBS 2 0 KG M NOTE When plunger screw is removed it is important you install a new copper washer and flinger washer to ensu...

Page 21: ...Water Pump EXPLODED VIEW 12 06 05 Z08 05302 PARTS LIST 06 14 05 Z08 01242 6 3...

Page 22: ...lation in step 7 6 Malfunctioning valve assemblies must be replaced 7 Lubricate a new o ring with the pump crankcase oil and install into valve cavity in the head Install a good valve assembly into th...

Page 23: ...ers 1 When the plunger screw is removed it is important to install a new o ring anti extrusion and copper washers 2 Remove the plunger retaining screw by turning counterclockwise Remove and replace co...

Page 24: ...y 5 Examine male and female adapters discard worn items Trial fit the female adapters into the head checking for binding or damage Discard and replace damaged items 6 Lubricate packing cavities in the...

Page 25: ...the outer plungers are projecting the same distance from the crankcase 3 Lubricate the exposed plungers with crankcase oil 4 Start the head onto the plungers and using a soft mallet tap the head evenl...

Page 26: ...13 Pump Maintenance Record Pump Maintenance Record Oil Change Month Day Year Operating Hours Oil Brand Type Pump Service Month Day Year Operating Hours Type of Service...

Page 27: ...14 Pump Maintenance Record Electrical Schematic...

Page 28: ...indow gasket or rear cover Replace gasket or o ring Oil gauge loosed Tighten oil gauge Rear cover screws loose Tighten rear screws to torque values in PUMP SPECIFICATIONS Pump overfilled with oil disp...

Page 29: ...S Water leakage from under head Worn packing Install new packing Cracked scored plunger Remove and replace plunger Failure of plunger retainer o ring Remove and replace plunger retainer o ring Loud kn...

Page 30: ...check valves Clean replace check valves Foreign particles in valve assemblies High inlet water temperature See temperature in PUMP SPECIFICATIONS Excessive vibration Dirty or worn check valves See Di...

Page 31: ......

Page 32: ...For full warranty information contact your delivering distribu tor or contact the manufacturer at info warrantysvc com...

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