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Zenoah G3200, Owner'S/Operator'S Manual, Page: 1 / 40

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Zenoah G3200 Owner'S/Operator'S Manual Download Page 1

OWNER / OPERATOR MANUAL

CHAINSAWS

848-C3A-93A1 (705)

The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm. 

WARNING

Before using our products, please
read this manual carefully to
understand the proper use of your
unit.

WARNING

APPLICABLE  SERIAL  NUMBERS : 

G3200 : 600001  and up     G3200EZ : 632994  and up

G3200
G3200EZ

Summary of Contents for G3200

Page 1: ...emicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING Before using our products please read this manual carefully to understand the proper use of yo...

Page 2: ......

Page 3: ...vent accidents which could lead to serious bodily injury or death This mark indicates instructions which must be followed or it leads to mechanical failure breakdown or damage This mark indicates hint...

Page 4: ...8in 9 53mm 6T Dimensions L W H 15 380 x9 1 230 x9 8 250 in mm Dry weight G3200 7 5 3 4 lbs kg G3200EZ 7 7 3 5 lbs kg Cutting attachment Guide bar Type Size G3200 Hard nose Carving 12 30 in cm G3200EZ...

Page 5: ...e a mistake a The port to refuel the MIX GASOLINE Position Fuel cap b The port to refuel the chain oil Position Oil cap c Put the switch to the O position immediately the engine stops Position Rear le...

Page 6: ...encircling the chain saw handles 8 Keep all parts of your body away from the saw chain when the engine is running 9 Before you start the engine make sure the saw chain is not contacting anything 10 A...

Page 7: ...the guide bar may push the guide bar rapidly back towards the operator Either of these reactions may cause you to lose control of the saw which could result in serious personal injury Do not rely exc...

Page 8: ...ower unit Adjust the position of the chain tensioner 1 Moving direction 2 Tensioner nut 3 Chain cover Pay attention to the correct direction of the saw chain 4 Fit the chain cover to the power unit an...

Page 9: ...r the chain to the sprocket of clutch drum and fit it into the groove of the bar and the sprocket at the tip of the bar 1 Moving direction 2 Sprocket of the clutch drum 3 Guide bar 4 Sprocket of the b...

Page 10: ...r up and tighten it securely Tightening torque 7 9 12 8 N m 80 130kgf cm 1 Lever 2 Bar protector 3 Fully tighten 7 If the chain becomes loose while using the unit attach the bar protector and loosen t...

Page 11: ...mage sealing rings fuel lines or fuel tank of the engine HOW TO MIX FUEL Pay attention to agitation 1 Measure out the quantities of gasoline and oil to be mixed 2 Put some of the gasoline into a clean...

Page 12: ...ngine before refueling the unit At that time be sure to sufficiently agitate the mixed gasoline in the container FOR YOUR ENGINE LIFE AVOID 1 FUEL WITH NO OIL RAW GASOLINE It will cause severe damage...

Page 13: ...Continuously push the priming bulb until fuel comes in the bulb 1 Priming bulb 4 Pull out the choke knob completely to close the choke 1 Choke knob 2 Close 3 Open When restarting immediately after st...

Page 14: ...engine run the chain at medium speed and see if chain oil is scattered off as shown in the figure 1 Chain oil The chain oil flow can be changed by inserting a screwdriver in the hole on bottom of the...

Page 15: ...orce which acts on the weight fitted inside the front guard This brake can also be operated manually with the front guard turned down to the guide bar To release the brake pull up the front guard towa...

Page 16: ...has accordingly been designed with a ventilation hatch on the right side of the surface of the insulator cover to allow warm air to be supplied to the engine and to thereby prevent icing from occurrin...

Page 17: ...e When the saw chain is caught in the cut do not attempt to pull it out by force but use a wedge or a lever to open the way GUARD AGAINST KICKBACK F8 1 This saw is equipped with a chain brake that wil...

Page 18: ...f the notch When you fell a tree be sure to warn your neighboring workers of the danger 1 Notch cut 2 Felling cut 3 Felling direction Bucking and Limbing Always ensure your foothold Do not stand on th...

Page 19: ...rom the bottom Cutting Limb of Fallen Tree F8 5 First check to which side the limb is bent Then make the initial cut from the bent side and finish by sawing from the opposite side Be alert to the spri...

Page 20: ...e nose sprocket from the feeding port on the tip of the bar 1 Oiling port 2 Grease port 3 Sprocket 3 Others Check for fuel leakage and loose fastenings and damage to major parts especially handle join...

Page 21: ...e filler port Clean away the dirt attached to the filter Replace with a new one if needed 1 Fuel filter Never bend the filter pipe when returning it 3 Spark plug Clean the electrodes with a wire brush...

Page 22: ...r defective 3 Exhaust port Remove the muffler insert a screwdriver into the vent and wipe away any carbon buildup after every 100 hours of use Wipe away any carbon buildup on the muffler exhaust vent...

Page 23: ...y Make sure the engine is stopped Use a round file of proper size for your chain Chain type 25AP 91VG File size 5 32 in 4 0mm Place your file on the cutter and push straight forward Keep the file posi...

Page 24: ...e cutting angle GUIDE BAR Reverse the bar occasionally to prevent partial wear The bar rail should always be a square Check for wear of the bar rail Apply a ruler to the bar and the outside of a cutte...

Page 25: ...r water or substandard mixture Check air filter and fuel filter for clogging Check carburetor for inadequate adjustment Check oil for substandard quality Check oil passage and ports for clogging Repla...

Page 26: ...ine out of fuel 2 Empty the oil tank 3 Clean the entire unit 4 Store the unit in a dry place out of the reach of children 12 Storage When disposing your machine fuel or oil for the machine be sure to...

Page 27: ...the parts list then use parts number described in the parts list 4 The contents described in the parts list may change due to improvement 5 The parts for the machine shall be supplied seven 7 years af...

Page 28: ...28 G3200 14 Parts list Fig 1 POWER UNIT S N 600001 and up...

Page 29: ...0 14121 GASKET carb 1 35 848 C3A 8100 CARBURETOR ASSY 1 36 848 C30 82A2 MANIFOLD 1 37 2867 82210 BOLT M4x70 2 38 848 825 1601 SCREW TP5 P tight xL16 T27 1 39 848 C30 82F2 ROD CHOKE 1 40 T2200 83100 CL...

Page 30: ...G3200 14 Parts list Fig 2 POWER UNIT S N 600001 and up 30...

Page 31: ...39 2841 31801 CAP ASSY 1 40 2841 31820 GASKET 1 41 2877 31800 CAP ASSY 1 42 2841 31820 GASKET 1 48 2850 34501 BREATHER ASSY 1 49 848 C30 85U0 GROMMET 1 50 848 C30 8530 PIPE ASSY 1 51 1850 85300 FILTER...

Page 32: ...32 G3200EZ 14 Parts list Fig 3 POWER UNIT S N 632994 and up...

Page 33: ...30 14121 GASKET carb 1 35 848 C3A 8100 CARBURETOR ASSY 1 36 848 C30 82A2 MANIFOLD 1 37 2867 82210 BOLT M4x70 2 38 848 825 1601 SCREW TP5 P tight xL16 T27 1 39 848 C30 82F2 ROD CHOKE 1 40 T2200 83100 C...

Page 34: ...34 G3200EZ 14 Parts list Fig 4 POWER UNIT S N 632994 and up...

Page 35: ...5 P tight xL19 T27 1 39 2841 31801 CAP ASSY 1 40 2841 31820 GASKET 1 41 2877 31800 CAP ASSY 1 42 2841 31820 GASKET 1 48 2850 34501 BREATHER ASSY 1 49 848 C30 85U0 GROMMET 1 50 848 C30 8530 PIPE ASSY 1...

Page 36: ...TON 1 Key PART NUMBER DESCRIPTION Q TY UNIT NOTE 1 848 C3A 8100 CARBURETOR ASSY 1 2 848 C3A 0630 REBUILD KIT 1 OP 3 3306 81380 SCREEN 1 4 3356 81310 VALVE 1 5 2841 81270 SPRING 1 6 3310 81250 PIN 1 7...

Page 37: ...CHAIN OREGON 1 G3200EZ 3 3617 97110 PROTECTOR 300 350mm 1 OP 4 3320 91140 WRENCH 1 6 848 C30 0610 GASKET KIT 1 OP 7 T3195 91110 BAG 1 8 2670 91150 DRIVER 1 9 2670 96220 STOPPER for piston 1 OP 10 3330...

Page 38: ...VALENT IN PERFORMANCE AND DURABILITY MAY BE USED IN NON WARRANTY MAINTENANCE OR REPAIRS AND SHALL NOT REDUCE THE WARRANTY OBLIGATION OF THE COMPANY THE COMPANY IS LIABLE FOR DAMAGES TO OTHER ENGINE CO...

Page 39: ...ut tre utilis e pour l entretien hors garantie ou les r parations hors garantie et ce sans r duire l obligation de garantie incombant la soci t La soci t sera tenue responsable des dommages aux autres...

Page 40: ...ZENOAH AMERICA INC 1100 Laval Blvd Suite 110 Lawrenceville Georgia 30043...

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